Target Audience:
Mechanics and DIY enthusiasts requiring detailed repair and maintenance information for the Kawasaki KLX125.
Advantage:
Provides exhaustive, step-by-step procedures and technical data essential for accurate and efficient servicing of the specific model years.
Comprehensiveness:
Covers all aspects of repair, adjustment, and maintenance, including troubleshooting and special tool identification.
Clarity:
Explanations are simple and precise, supported by visual aids for ease of understanding, even for less experienced personnel.
Engine Mechanical:
Full disassembly, assembly, inspection, and repair of engine components.
Fuel System:
Carburetor adjustment, cleaning, and overhaul; fuel tank, lines, and pump service.
Ignition System:
CDI unit, spark plug, ignition coil testing and replacement.
Transmission:
Clutch operation, removal, inspection, and installation; gearbox disassembly and assembly.
Suspension:
Front fork (telescopic) overhaul, seal replacement, oil level and viscosity; rear shock absorber inspection and adjustment.
Brakes:
Front and rear brake system inspection, pad replacement, fluid bleeding, caliper and master cylinder service.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starting system, and indicators.
Chassis And Body:
Frame inspection, steering system service, wheel bearing replacement, seat, tank, and fender removal/installation.
Maintenance:
Periodic maintenance checks, lubrication points, valve clearance adjustment, chain adjustment.
Troubleshooting:
Comprehensive diagnostic flowcharts and symptom-based troubleshooting for common issues.
Repair:
Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Adjustment:
Carburetor settings, throttle cable, clutch cable, brake lever, and suspension adjustments.
Engine Troubleshooting:
Detailed steps for diagnosing engine performance issues, including ignition, fuel, and mechanical problems.
Electrical Troubleshooting:
Systematic approach to diagnosing electrical faults using wiring diagrams and component testing procedures.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and diagrams.
Diagrams And Illustrations:
Detailed pictorial diagrams, exploded views, drawings, and photographs illustrating procedures and component identification.
Special Tools:
Identification and usage of required special service tools.
Torque Specifications:
Includes all essential torque values for fasteners during assembly and disassembly procedures.
Engine Type:
Air-cooled, 4-stroke, SOHC, 2-valve
Bore X Stroke:
57.0 x 48.8 mm (typical for this generation)
Compression Ratio:
9.5:1 (typical)
Horsepower:
Approx. 10-12 HP (specification varies by market/tune)
Torque:
Approx. 7-8 lb-ft (specification varies by market/tune)
Carburetor Type:
Keihin PJ30 (or similar 30mm flat slide carburetor)
Fuel Type:
Unleaded gasoline
Oil Type:
API SG or higher, SAE 10W-40 motorcycle oil (specific recommendation in manual)
Oil Capacity:
Approx. 1.0 - 1.2 Liters (specific to oil filter change or complete drain)
Length:
Approx. 1950 mm (varies slightly by model year)
Width:
Approx. 810 mm (varies slightly by model year)
Height:
Approx. 1170 mm (varies slightly by model year)
Curb Weight:
Approx. 112-118 kg (varies by model year and equipment)
Gross Vehicle Weight Rating:
Refer to vehicle decal (typically around 240-260 kg)
Crash Test Ratings:
N/A (Motorcycle, not subjected to automotive crash testing)
Braking System:
Front disc brake, Rear disc brake (caliper and rotor specifications detailed in manual)
Lighting:
Headlight, taillight, brake light, turn signals (electrical system diagnosis covered)
Dashboard:
Analog speedometer, odometer, trip meter, neutral indicator, turn signal indicators, high-beam indicator (details and troubleshooting in manual).
Assist Features:
N/A (Basic motorcycle design, no electronic driver assistance features).
Connection Ports:
N/A (Basic motorcycle design).
Oil Change Interval:
Every 3,000 km or 6 months (refer to manual for exact schedule)
Air Filter Cleaning:
Every 1,000 km or annually (refer to manual for exact schedule)
Valve Clearance Check:
Every 6,000 km or 12 months (refer to manual for exact schedule)
Fork Oil Type:
Kawasaki KHL15-10W or equivalent SAE 10W fork oil
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific type and replacement intervals)
Gear Oil Type:
Refer to manual for specific gear oil viscosity and type (typically SAE 80W-90 GL-4 or GL-5)
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals.
Engine Quirks:
Potential for carburetor icing in cold, damp conditions; carb jetting adjustments may be needed for altitude or modifications.
