Mitsubishi Outlander 2003 2004 2005 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Model Years Covered: 2003, 2004, 2005, 2006 Codes Chassis Code: CU2W 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Owners...

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类型: Car

斯库: 487294

标签: 2003 2004 2005 2006 Car Cars Misc Mitsubishi Outlander

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Outlander

Model Years Covered:

2003, 2004, 2005, 2006

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Crossover SUV

Target Audience:

Owners seeking to perform DIY maintenance, repairs, and diagnostics; independent repair shops.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Subaru Forester, Ford Escape, Nissan Xterra.

Key Features

Vehicle Platform:

Shared platform with Mitsubishi Airtrek (JDM market).

Differentiators:

Available AWD system, sporty styling for its class, often noted for good handling.

📋 Manual Details

Coverage Areas

Engine Coverage:

2.4L 4G64 (MPI)

Transmission Coverage:

4-speed Automatic (F4A42), 5-speed Manual

Drivetrain Coverage:

Front-Wheel Drive (FWD), All-Wheel Drive (AWD) with Active-Front Differential (AFD)

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF), downloadable

📖 Manual Coverage

Systems Covered

Engine:

Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions control, engine management

Transmission:

Automatic transmission (AT) overhaul, manual transmission (MT) overhaul, transaxle, clutch

Drivetrain:

Front suspension, rear suspension, steering system, drive shafts, differentials

Brakes:

Brake system hydraulics, parking brake, ABS (Anti-lock Braking System), brake inspections and repairs

Electrical:

Battery, charging system, starting system, lighting, instruments, gauges, power accessories, wiring diagrams

Body:

Body panels, doors, windows, interior trim, exterior trim, bumpers, glass, chassis frame

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system service and repair

Restraints:

Airbag system, seat belts

Procedures Included

Maintenance:

Routine checks, oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement

Troubleshooting:

Diagnostic procedures, common fault finding, error code interpretation

Repair:

Component removal and installation, rebuilding procedures, system adjustments

Diagnostics:

On-board diagnostics (OBD-II) system, sensor testing, actuator testing

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams.

📊 Manual Specifications

File Format

File Type:

Print Quality

Illustration Quality:

High Resolution

Image Quality:

Clear photos and diagrams

Binding Type

Binding:

Not Applicable (Digital Format)

Paper Type

Paper Quality:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

2.4 Liters (2351 cc)

Performance

Horsepower:

135-145 hp @ 5500-5800 rpm (varies slightly by year/market)

Torque:

140-150 lb-ft @ 4000-4500 rpm (varies slightly by year/market)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline

Recommended Octane:

87 Octane (R.O.N. 91)

Cooling System

Coolant Type:

Mitsubishi DiaQueen Super Long Life Coolant (or equivalent OAT coolant, typically blue or green)

Lubrication

Oil Type:

SAE 5W-30 API Service SL or SM

Oil Capacity:

Approx. 4.5 US quarts (4.3 liters) with filter change

Ignition

Spark Plugs:

NGK BKR5EGP (Platinum) or Iridium equivalent

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic (F4A42)

Optional

Transmission Type:

5-speed Manual

Features

Automatic Transmission Features:

Electronically controlled, Lock-up torque converter

AWD System:

VISCOUS COUPLING 4WD (on AWD models), Active-Front Differential (AFD)

Fluid Specifications

Automatic Transmission Fluid Type:

DIA QUEEN ATF SP-III (or equivalent MERCON V / ATF+4 approved)

Manual Transmission Fluid Type:

GL-3 or GL-4 75W-90 gear oil

Fluid Capacities

Automatic Transmission Fluid Capacity:

Approx. 7.8 US quarts (7.4 liters) for refill

Manual Transmission Fluid Capacity:

Approx. 2.3 US quarts (2.2 liters)

📐 Dimensions

Exterior

Length:

Approx. 177.4 inches (4506 mm)

Width:

Approx. 70.1 inches (1781 mm)

Height:

Approx. 65.7 inches (1669 mm)

Wheelbase:

Approx. 103.0 inches (2616 mm)

Ground Clearance:

Approx. 7.9 inches (200 mm)

Weights

Curb Weight:

Approx. 3263 - 3527 lbs (1480 - 1600 kg) depending on FWD/AWD and trim

Cargo

Cargo Volume Behind Rear Seat:

Approx. 27.7 cubic feet (784 liters)

Cargo Volume With Rear Seat Folded:

Approx. 64.5 cubic feet (1827 liters)

Tires Wheels

Standard Tire Size:

215/60R16

Optional Tire Size:

225/55R18

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (for 2004 model)

NHTSA Front Impact Passenger:

4 Stars (for 2004 model)

NHTSA Side Impact Front Driver:

5 Stars (for 2004 model)

NHTSA Side Impact Front Passenger:

5 Stars (for 2004 model)

NHTSA Side Impact Rear Driver:

4 Stars (for 2004 model)

NHTSA Side Impact Rear Passenger:

4 Stars (for 2004 model)

IIHS Frontal Offset:

Good (for 2004 model)

Active Features

Standard on most trims (4-wheel disc brakes with ABS)

Traction Control:

Optional on some models, often integrated with AWD system.

Passive Features

Airbags:

Dual front airbags, optional front side-impact airbags.

Seatbelts:

3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.

💡 Technology Features

Infotainment

Audio System:

AM/FM CD player with optional Rockford Fosgate premium audio system. Auxiliary input jack may be present on later models or aftermarket.

Navigation:

Optional factory navigation system available on higher trim levels.

Driver Assistance

Cruise Control:

Standard on most trims.

Connectivity

Keyless Entry:

Available on many trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months.

Cabin Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement Interval:

Platinum: 105,000 miles (168,000 km); Iridium: 120,000 miles (192,000 km).

Coolant Flush Interval:

First at 105,000 miles (168,000 km), then every 60,000 miles (96,000 km) or 4 years.

Transmission Fluid Change Interval Automatic:

Every 45,000 miles (72,000 km) under normal conditions, or more frequently under severe driving conditions (towing, stop-and-go).

Transmission Fluid Change Interval Manual:

Every 60,000 miles (96,000 km) or 4 years.

Fluid Specifications

Brake Fluid Type:

DOT 3 (or DOT 4 equivalent)

Power Steering Fluid Type:

Dexron III ATF or equivalent power steering fluid

Known Issues

Common Wear Item:

Front struts and shock absorbers, sway bar links, A/C compressor clutch, rear wheel bearings.

Engine Reliability:

Generally reliable, but oil sludge can be an issue if maintenance is neglected. Check for timing belt condition (if applicable, though 4G64 is chain-driven). Intake manifold gaskets can sometimes leak.

Transmission Issues:

Automatic transmission can occasionally exhibit harsh shifting or slipping; regular fluid changes are critical.

Electrical Quirks:

Power window regulators can fail, sometimes issues with blower motor resistors for HVAC.

📚 Vehicle History

Brand Heritage

Manufacturer History:

Mitsubishi Motors Corporation is a Japanese automotive manufacturer with a long history of producing robust and capable vehicles, including SUVs and performance cars.

Model Evolution

Generation Start Year:

2001 (JDM Airtrek), 2003 (Global Outlander)

Generation End Year:

Facelift:

Minor styling updates in 2005.

Production

Manufacturing Location:

Okazaki Plant, Aichi Prefecture, Japan.

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Earned 'Good' rating in IIHS frontal offset crash test.

Ratings

Consumer Reports Reliability:

Varied by year; generally rated average to above average for this era of Mitsubishi.