Vehicle Segment:
Luxury Mid-size SUV
Brand Offering:
Lincoln's entry into the premium SUV market during the early 2000s.
Key Competitors:
Cadillac Escalade, Lexus RX, BMW X5, Mercedes-Benz ML-Class
Vehicle Platform Sharing:
Based on the Ford Explorer platform, offering robust underpinnings.
Manual Benefit:
Empowers owners to perform repairs and maintenance, saving significant costs.
Manual Clarity:
Features easy-to-follow step-by-step instructions and illustrative pictures.
Model Years:
2003, 2004, 2005
Models Covered:
All Aviator models, engines, trim levels, and transmission types
Estimated Page Count:
Extensive (Exact page count not specified, but described as 'Complete' and covering 'A-Z')
Manual Type:
Workshop Service Repair Manual
Digital Format:
Downloadable PDF
Compatibility:
All PC & MAC Computers, tablets, mobile phones
Required Software:
Adobe Reader
Delivery Method:
Instant Email Delivery upon payment confirmation
Customer Satisfaction:
Guaranteed
Powertrain:
Engine (all variants), Transmission (all variants), Drivetrain (AWD system)
Chassis:
Suspension, Steering, Brakes (including ABS), Wheels and Tires
Electrical:
Full Electrical Schematics, Lighting, Instrumentation, Body Electronics, Powertrain Control Modules (PCM), Anti-Theft System
Body:
Exterior Body Panels, Doors, Windows, Interior Trim, HVAC System, Seats
Diagnostic:
Diagnostic Trouble Codes (DTCs), Scan Tool Procedures, Troubleshooting Flowcharts
Maintenance:
Routine Maintenance, Fluid Changes, Filter Replacements, Inspections
Repair:
Engine Component Replacement, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Electrical Component Troubleshooting and Replacement
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Disassembly Assembly:
Detailed instructions for removing and reinstalling major components
Specifications:
Torque values, clearances, alignment specifications, electrical resistance values
Depth:
Comprehensive: Covers basic maintenance to advanced diagnostics and full rebuild procedures.
File Type:
PDF (Portable Document Format)
Printability:
High quality, printable pages (individual pages, chapters, or entire manual)
Binding:
Not Applicable (Digital Download)
Paper Quality:
Not Applicable (Digital Download)
Text Search:
Likely searchable text content within the PDF
Engine Code:
N54 (for North American market), potentially other variants
Engine Type:
4.6L V8 SOHC (Modular engine family)
Horsepower:
Approximately 273 hp @ 5500 rpm (specific output may vary slightly by model year)
Torque:
Approximately 292 lb-ft @ 3500 rpm (specific output may vary slightly by model year)
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Coolant Type:
DEATH (Orange) or equivalent coolant per Ford Specification WSS-M97B44-D
Oil Viscosity:
SAE 5W-20 (preferred) or SAE 5W-30 (per Ford WSS-M2C153-H or equivalent)
Oil Capacity:
Approximately 6.0 US quarts (5.7 liters) with filter change
Transmission Type:
4-Speed Automatic Transmission
Transmission Model:
4R70W or 4R75W (variants of Ford's AOD-E family)
Drivetrain:
All-Wheel Drive (AWD) - standard on most Aviator models
Transmission Fluid Type:
MERCON V (Automatic Transmission Fluid)
Transmission Fluid Capacity:
Approximately 12.5 US quarts (11.8 liters) for a dry fill
Length:
Approx. 197.7 inches (5022 mm)
Width:
Approx. 76.5 inches (1943 mm)
Height:
Approx. 67.5 inches (1715 mm)
Curb Weight:
Approx. 4,700 - 4,900 lbs (2132 - 2223 kg)
Gross Vehicle Weight Rating:
Approx. 6,200 lbs (2812 kg)
NHTSA Rollover Rating:
4 out of 5 stars
Braking System:
4-wheel Anti-lock Braking System (ABS) with ventilated discs
Traction Control:
Traction Control System (TCS) standard
Electronic Stability:
Traction Assist (an early form of stability control) available
Airbags:
Frontal airbags for driver and front passenger, available front side-impact airbags
Seatbelts:
Height-adjustable front seatbelts with pretensioners, three-point rear seatbelts
Audio System:
Premium audio systems, including optional Audiophile systems with subwoofer.
Navigation:
Optional factory-installed navigation system available on select models.
Parking Assist:
Rear parking sensors (Reverse Sensing System) available.
Phone Integration:
Limited early connectivity features, potentially including auxiliary inputs for audio.
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions.
Transmission Fluid Interval:
Recommended service every 30,000 to 50,000 miles (48,000 to 80,000 km), particularly under heavy use.
Coolant Replacement:
Initial replacement at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km).
Power Steering Fluid:
Mercon V or Ford specification WSS-M2C195-A
Brake Fluid:
DOT 3 or DOT 4 motor vehicle brake fluid (per Ford specification WSS-M6C65-A1 or WSS-M6C65-A2)
Transmission Issues:
Potential for torque converter shudder or premature wear, often linked to fluid degradation or solenoids.
Suspension Components:
Wear of ball joints, tie rod ends, and sway bar links due to vehicle weight and use.
Power Door Lock Actuators:
Failure of door lock actuators is a common electrical gremlin.
Exhaust Manifold Cracks:
Some owners have reported cracked exhaust manifolds on the V8 engines.
Oil Filter:
Motorcraft FL820S or equivalent
Air Filter:
Motorcraft FA1706 or equivalent
Lincoln SUV Lineage:
Lincoln's first dedicated SUV, aiming to compete in the luxury segment.
First Generation:
Launched for the 2003 model year, based on the second-generation Ford Explorer.
Manufacturing Location:
Wayne Assembly Plant, Michigan, USA
Production Period:
2002-2005
