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Mitsubishi Eclipse Spyder 2003 2004 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Generation Codes: Third Generation (D50A) Model Years Covered: 2003, 2004, 2005 👋 Introduction Market Position Market Segment: Affordable sporty convertible, targeting...
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Mitsubishi Eclipse Spyder 2003 2004 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Generation Codes:
Third Generation (D50A)
Model Years Covered:
2003, 2004, 2005
👋 Introduction
Market Position
Market Segment:
Affordable sporty convertible, targeting a younger demographic and enthusiasts seeking open-air driving.
Competitive Analysis
Key Competitors:
Ford Mustang Convertible, Chevrolet Camaro Convertible, Toyota Camry Solara Convertible.
Key Features
Convertible Top:
Power-operated soft top for convenient open-air driving.
Styling:
Aggressive and sporty exterior design, characteristic of the Eclipse lineage.
Performance Options:
Availability of V6 engine option for enhanced performance.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (North American market focus implied)
Page Count
Page Count:
3645
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine diagnosis, overhaul, and component repair for all applicable engine variants.
Engine Electrical:
Ignition system, starting and charging system, fuel injection system, emission control systems, engine control unit (ECU) diagnostics.
Transmission Manual:
Service and repair procedures for manual transmissions, including clutch system, gear shifting mechanisms, and internal components.
Transmission Automatic:
Service and repair procedures for automatic transmissions, including hydraulic control, valve body, torque converter, and transmission control module (TCM).
Drivetrain:
Front-wheel drive system, axles, CV joints, and differentials.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, and alignment specifications.
Steering:
Power steering system, steering gear, steering column, and related components.
Brakes:
Front and rear brake systems (disc/disc), ABS (Anti-lock Braking System), brake fluid specifications, and bleeding procedures.
Body Exterior:
Body panel removal and installation, doors, hood, trunk lid, convertible top mechanism, bumpers, and trim.
Body Interior:
Dashboard, seats, upholstery, interior trim panels, and airbags.
Electrical System:
Lighting system, power windows, power locks, mirrors, audio system, and instrument cluster.
HVAC:
Heating, ventilation, and air conditioning system components, diagnosis, and refrigerant handling.
Comfort Convenience:
Convertible top operation and maintenance, cruise control, remote keyless entry.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon issues, diagnostic trouble codes (DTCs) and their interpretations.
Repair Procedures:
Detailed instructions for component removal, installation, adjustment, and rebuilding for all major vehicle systems.
Component Testing:
Methods for testing electrical components, sensors, actuators, and mechanical parts.
Torque Specifications:
Precise torque values for all critical fasteners across the vehicle.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams for accurate fault finding and component identification.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Diagnostic Tools Required:
Specifies required diagnostic scan tools and specialized equipment.
Service Bulletins Recalls:
May include references to or summaries of relevant Technical Service Bulletins (TSBs) and safety recalls.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
Searchability
Searchability:
Likely text-searchable PDF for efficient information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
4G64
Engine Displacement Base:
2.4 Liters (2378 cc)
Engine Configuration Base:
Inline 4-cylinder, SOHC, 16-valve
Horsepower Base:
147 hp @ 5500 rpm
Torque Base:
154 lb-ft @ 4000 rpm
Optional Engine
Engine Code Optional:
6G72
Engine Displacement Optional:
3.0 Liters (2972 cc)
Engine Configuration Optional:
V6, SOHC, 24-valve (MIVEC not present in this iteration of the V6 for this model).
Horsepower Optional:
197 hp @ 6000 rpm
Torque Optional:
207 lb-ft @ 4500 rpm
Fuel System
Fuel Induction:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended for 2.4L, 89 octane recommended for 3.0L)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (INVECS-II)
Features
Transmission Fluid Spec Manual:
API GL-3 or GL-4 (Specific Mitsubishi specification may apply, consult manual).
Transmission Fluid Spec Automatic:
DiaQueen ATF-SP II M or equivalent Dexron III/Mercon specification.
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 183.7 inches
Width:
Approx. 71.7 inches
Height:
Approx. 52.7 inches
Wheelbase:
Approx. 101.4 inches
Interior
Front Headroom:
Approx. 37.9 inches
Front Legroom:
Approx. 43.1 inches
Rear Headroom:
Approx. 35.8 inches
Rear Legroom:
Approx. 27.5 inches
Cargo
Cargo Volume Convertible Top Up:
Approx. 5.0 cubic feet (with top up)
Cargo Volume Convertible Top Down:
Significantly reduced with top down.
Weights
Curb Weight Approx:
3300 - 3500 lbs (depending on engine and trim)
Gross Vehicle Weight Rating Gvwr:
Specific GVWR not readily available, but typically around 4000-4200 lbs.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star driver, 5-star passenger (for coupe, convertible rating may differ slightly).
IIHS Side Impact:
Acceptable (for coupe, convertible rating may differ slightly).
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Optional Traction Control System (TCS) available on some models, particularly with V6 engine.
Passive Features
Airbags:
Front dual-stage airbags, optional side airbags (check specific trim).
Seatbelts:
3-point seat belts with pretensioners for front occupants, 3-point seat belts for rear occupants.
Rollover Protection:
Reinforced A-pillars and potentially pop-up roll bars integrated behind headrests (specific to Spyder model, confirm manual details).
💡 Technology Features
Infotainment
Audio System Options:
Factory AM/FM/CD player with optional premium audio system (e.g., Rockford Fosgate) and subwoofer on higher trims.
Display Options:
Basic digital clock and radio display; no advanced touchscreens or navigation available from factory.
Driver Assistance
Cruise Control:
Standard cruise control system.
Anti Lock Braking System:
Standard ABS for enhanced braking control.
Connectivity
Auxiliary Input:
No standard auxiliary input; aftermarket solutions or cassette adapters may be used.
Bluetooth:
No factory Bluetooth connectivity for hands-free calling or audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe driving conditions) or 7,500 miles or 6 months (normal driving conditions), using synthetic blend or full synthetic oil. Consult manual for specific recommendations.
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plug Replacement 2 4L:
Approx. 60,000 miles (iridium-tipped plugs recommended, check manual for specific part number).
Spark Plug Replacement 3 0L V6:
Approx. 60,000 miles (iridium-tipped plugs recommended, check manual for specific part number).
Timing Belt Replacement:
Crucial for 4-cylinder engine (interference engine). Recommended replacement interval is 60,000 miles or 5 years. Consult manual for precise interval and procedures.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 API SL or SM certified. Check manual for specific viscosity and API rating for your climate.
Coolant Spec:
Mitsubishi Super Long Life Coolant (LLC) or equivalent ethylene glycol-based coolant with deionized water (50/50 mix). Do not use plain water or silicates.
Brake Fluid Spec:
DOT 3 or DOT 4 High-Temperature Brake Fluid.
Known Issues
Engine Mounts:
Premature wear of engine mounts, particularly the rear mount, leading to increased vibration.
Convertible Top Mechanism:
Potential issues with hydraulic lines, motors, and latches for the power convertible top.
Power Window Motors:
Failure of power window regulators and motors.
Exhaust System:
Corrosion and failure of exhaust components, especially in areas with road salt.
Suspension Bushings:
Wear in control arm bushings and other suspension components can lead to noise and poor handling.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors History:
Mitsubishi Motors Corporation, a Japanese multinational automotive manufacturer with a history of innovative and sporty vehicles.
Model Evolution
Eclipse Legacy:
The Eclipse nameplate has a long history, originating as a joint venture with Chrysler (as the Plymouth Laser and Eagle Talon) and evolving into a distinct Mitsubishi model known for its sporty performance and styling.
Eclipse Spyder Introduction:
The Spyder variant, a convertible version of the Eclipse, debuted in the early 1990s, catering to the demand for stylish and fun-to-drive convertibles.
Production
Production Plant:
Typically manufactured in the United States by Mitsubishi Motors North America (MMNA) at the former Diamond-Star Motors (DSM) plant in Normal, Illinois.
Production Years
Third Generation Production:
2000-2005 (This manual covers the latter half of this generation).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2003-2005 Spyder are not widely publicized, the Eclipse model line generally received positive reviews for its styling and performance in its segment during its production run.
Ratings
Consumer Reports Ratings:
Varies by year and specific vehicle condition; often rated average to below average for reliability by organizations like Consumer Reports, particularly concerning the convertible top and certain engine components.
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