Engine:
Engine Mechanical, Engine Control System, Engine Coolant, SFI System, Ignition System, Starting System
Drivetrain:
Manual Transaxle System, Transmission Control Cable, Torque Converter Clutch, Differential Case Assy, Drive Shaft
Chassis:
Brake System, Brake Booster, Brake Master Cylinder, Brake Pedal, Steering System, Power Steering, Suspension System (Front & Rear), Wheel And Tire System, Rear Axle Beam, Rear Axle Hub
Electrical:
Charging System, Combination Meter, Instrument Panel, Lighting System, Power Window Control System, Power Door Lock Control System, Wiper & Washer System, Wiper Rubber, Radio Receiver Assy
Body:
Body Repair, Hood, Doors (Front & Rear), Sun Roof System, Roof Headlining, Rear Bumper, Body Repair
Safety Restraint:
Supplemental Restraint System (SRS), Air Bag Systems (Curtain Shield, Side, Passenger), Seat Belt Warning System, Seat Belt
Emission Control:
Emission Control Systems, Charcoal Canister
Fuel System:
Fuel Tank, Fuel Pump, Fuel Filter (in-tank)
Cooling System:
Radiator Assy, Cooling Fan System, Water Pump Assy, Thermostat
Exhaust System:
Catalytic converter, mufflers, exhaust pipes
Maintenance:
Scheduled maintenance, fluid changes, lubrication, filter replacements, tune-ups
Repair:
Engine mechanical repairs, transmission overhauls, brake component replacement, suspension and steering repairs, electrical diagnostics and repair, body panel replacement
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), electrical system diagnostics, wiring diagrams
Diagnostics Electrical:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Body Procedures:
Body repair, door panel removal, glass replacement, trim piece installation.
Depth:
Detailed sub-steps, complete disassembly and reassembly procedures, critical notes, cautions, and warnings
Illustrations:
Hundreds of photos and detailed illustrations, including enlarged insets for part identification.
Instruction Style:
Numbered instructions guide the reader through each service and repair procedure step by step.
Engine Options 2003 2004:
2.7L V6 (Minivan/Intrepid), 3.5L V6 (300M/Concorde/Intrepid)
Horsepower Range:
Approx. 195 hp (2.7L V6) to 250 hp (3.5L V6 High Output)
Torque Range:
Approx. 200 lb-ft (2.7L V6) to 250 lb-ft (3.5L V6 High Output)
Fuel Delivery:
Multi-Port Fuel Injection (MPFI)
Cylinder Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Valvetrain:
SOHC (2.7L V6), SOHC or DOHC (3.5L V6, depending on output)
Bore Stroke 2.7L:
8.15 cm x 8.30 cm
Bore Stroke 3.5L:
9.30 cm x 8.57 cm
Audio Options:
Factory AM/FM/CD players, optional premium audio systems (e.g., Infinity).
Navigation:
Rarely available from the factory for these model years, but aftermarket options exist.
Driver Assistance Features:
Limited; primarily ABS and traction control. No advanced ADAS systems.
Connectivity Features:
Basic; typically cassette or CD player, analog controls. No integrated Bluetooth or USB typically standard.
Oil Change Interval:
Typically every 3,000 to 7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations)
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles (refer to manual for specific fluid type and interval)
Engine Oil Spec:
Refer to manual for specific SAE viscosity grade (e.g., 5W-30 for many applications, potentially 10W-30 or 10W-40 for others) and API service category.
Coolant Spec:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent. Capacity approx. 10.5-11.5 quarts.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Spec:
ATF+4 (Automatic Transmission Fluid, Type 9602) or equivalent.
Engine Oil Capacity:
Approx. 4.5 quarts (2.7L V6), 5.0 quarts (3.5L V6) with filter change. Refer to manual.
Transmission Fluid Capacity:
Approx. 8.0 - 9.0 quarts for a dry fill. Refer to manual for exact capacity and type.
Common Issues:
Oil leaks (valve cover gaskets, oil pan gasket), power steering pump noise/leaks, AC system issues, O2 sensor failures, ABS sensor issues, interior trim degradation, potential transmission issues if maintenance is neglected.
Cv Axle Boots:
Tear in CV axle boots leading to joint failure over time.
Window Regulators:
Common failure of power window regulators and motors.