Engine Coverage:
3.7L Magnum V6, 4.7L Magnum V8
Transmission Coverage:
42RE 4-Speed Automatic, NV3500 5-Speed Manual
Chassis Systems:
Suspension, Steering, Brakes, Frame
Electrical Systems:
Wiring Diagrams, Powertrain Control Module (PCM), Body Control Module (BCM), Lighting, Instruments, HVAC Controls, Audio System
Body And Interior:
Body Panels, Doors, Seats, Trim, HVAC Components
Maintenance Procedures:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Diagnostic Procedures:
Troubleshooting Charts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs)
Repair Procedures:
Component Removal and Installation, Component Overhaul, Adjustments
Specification Data:
Torque Specifications, Clearances, Fluid Capacities, Electrical Specifications
Type:
Factory Service Manual (FSM)
Scope:
Comprehensive Repair and Maintenance
Format:
Digital Download (PDF)
Accessibility:
Searchable Text, Printable Pages
Engine Mechanical:
Engine Assembly, Cylinder Head, Pistons, Crankshaft, Timing System, Lubrication System, Cooling System
Engine Performance:
Fuel System (Injection, Pump, Injectors), Ignition System, Emissions Control System (EVAP, EGR)
Transmission Manual:
Clutch System, Gearbox Assembly, Shifter Linkage
Transmission Automatic:
Torque Converter, Valve Body, Planetary Gear Sets, Transmission Control Module (TCM)
Drivetrain:
Drive Shafts, U-Joints, Differential, Axles (Front and Rear), Transfer Case (if applicable)
Brakes:
Front Disc Brakes, Rear Drum Brakes, Parking Brake System, ABS (Anti-lock Braking System)
Suspension:
Front Independent Suspension (Upper/Lower Control Arms, Ball Joints, Bushings), Rear Leaf Spring Suspension, Shock Absorbers, Stabilizer Bars
Steering:
Power Steering System (Pump, Hoses, Rack and Pinion/Steering Gear), Steering Column, Tie Rods
Wheels And Tires:
Tire Pressure Monitoring System (TPMS), Wheel Bearings, Lug Nut Torque Specifications
Body Structure:
Frame Construction, Body Mounts, Corrosion Protection
Exterior Body:
Body Panels (Fenders, Hood, Doors, Bed), Bumpers, Grille, Mirrors, Glass, Wipers
Interior Appointments:
Seats, Seat Belts, Airbags, Dashboard, Center Console, Door Panels, Headliner, Carpet
HVAC System:
Air Conditioning (Compressor, Condenser, Evaporator, Refrigerant), Heating System, Blower Motor, Control Panel
Instrumentation And Gauges:
Instrument Cluster, Gauges (Speedometer, Tachometer, Fuel, Temp), Warning Lights
Lighting System:
Headlights, Taillights, Turn Signals, Interior Lighting, Fog Lights (if equipped)
Audio And Entertainment:
Radio, Speaker Installation, Antenna
Security System:
Keyless Entry, Immobilizer System
Basic Maintenance:
Oil Changes, Tire Rotation, Filter Replacements, Spark Plug Replacement, Fluid Level Checks and Top-Offs
Engine Repair:
Head Gasket Replacement, Piston Ring Replacement, Crankshaft Seal Replacement, Timing Belt/Chain Service, Complete Engine Rebuild
Transmission Repair:
Clutch Replacement, Transmission Fluid and Filter Change, Internal Transmission Component Repair, Transmission Rebuild
Brake Service:
Brake Pad and Rotor Replacement, Brake Shoe and Drum Replacement, Brake Fluid Flush, Caliper and Wheel Cylinder Service
Suspension And Steering Repair:
Shock Absorber and Strut Replacement, Ball Joint and Tie Rod End Replacement, Power Steering Pump and Hose Replacement, Wheel Alignment Procedures
Electrical Diagnostics:
Troubleshooting Electrical Circuits, Component Testing, Wiring Harness Repair, PCM/BCM Diagnostics
HVAC Service:
Refrigerant Charging, Component Replacement (Compressor, Evaporator), Blower Motor and Resistor Replacement
Body Repair:
Panel Replacement, Door Mechanism Repair, Glass Replacement, Interior Trim Removal and Installation
Troubleshooting Guides:
Symptom-based troubleshooting, diagnostic trouble code explanations and procedures
Depth Level:
Extensive, covering basic maintenance to full engine and transmission rebuilds.
Diagnostic Capability:
Includes detailed diagnostic flowcharts and procedures for all major vehicle systems.
Special Tools:
Lists and describes specific Chrysler/Dodge special tools required for certain procedures.
Wheelbase Regular Cab:
111.7 inches (2837 mm)
Wheelbase Club Cab:
124.9 inches (3172 mm)
Overall Length Varies:
Approx. 197-215 inches depending on cab and bed configuration
Overall Width:
Approx. 71.5 inches (1816 mm)
Overall Height:
Approx. 66.5-68.5 inches depending on 2WD/4WD and configuration
Bed Length Short Bed:
Approx. 6.3 feet (75.2 inches)
Bed Length Long Bed:
Approx. 8.0 feet (96.2 inches)
Curb Weight Approx 2Wd:
3800-4300 lbs (1724-1950 kg)
Curb Weight Approx 4Wd:
4000-4600 lbs (1814-2087 kg)
Gvw Approx:
5300-5700 lbs (2404-2585 kg)
Towing Capacity Max Approx:
Up to 6,500 - 7,000 lbs (2948-3175 kg) with proper equipment and configuration (4.7L V8, towing package)
Payload Capacity Max Approx:
Approx. 1,300 - 1,600 lbs (590-726 kg)
NHTSA Front Impact Driver:
4-star (2003 Model Year)
NHTSA Front Impact Passenger:
4-star (2003 Model Year)
NHTSA Side Impact Front Driver:
Not rated or 3-star (depending on specific equipment/year)
NHTSA Side Impact Front Passenger:
Not rated or 3-star (depending on specific equipment/year)
IIHS Frontal Offset:
Acceptable or Good (varies by year and specific testing)
ABS:
Standard Anti-lock Braking System (ABS)
Airbags:
Driver and front passenger airbags
Seat Belts:
Height-adjustable front seat belts, pretensioners
Rollover Protection:
Some models may have enhanced structural considerations for rollover resistance, but not a specific rating category at the time.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic blend or full synthetic oil recommended).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement V6:
Platinum plated plugs: 100,000 miles (160,000 km).
Spark Plug Replacement V8:
Platinum plated plugs: 100,000 miles (160,000 km).
Coolant Flush Interval:
Every 100,000 miles (160,000 km) or 5 years, whichever comes first (using Mopar OAT coolant).
Transmission Fluid Change Automatic:
Every 60,000 miles (96,000 km) or 4 years (under normal service; severe service may require more frequent changes).
Transmission Fluid Change Manual:
Every 100,000 miles (160,000 km) or 5 years.
Engine Oil Specification:
SAE 5W-30 API certified synthetic blend or full synthetic oil.
Engine Oil Capacity 3.7L:
Approx. 5.0 US quarts (4.7 L) with filter change.
Engine Oil Capacity 4.7L:
Approx. 6.0 US quarts (5.7 L) with filter change.
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, P/N 05103531AA or equivalent.
Cooling System Leaks:
Potential for radiator leaks or hose failures, especially at higher mileage.
Transmission Slippage Automatic:
Some owners report potential for transmission slippage or delayed engagement with the 42RE automatic transmission, often related to fluid condition or valve body issues.
Ignition Coil Failures:
Individual ignition coil failures can lead to misfires and rough running, particularly on the 4.7L V8.
Wheel Bearing Wear:
Front wheel bearings can be prone to wear, especially on 4WD models.
Oxidation Of Aluminum Components:
Some aluminum engine components, like cylinder heads on the 4.7L V8, can show signs of oxidation over time.
Evap System Leaks:
Evaporative Emission Control (EVAP) system leaks can trigger Check Engine Lights.
Dodge Truck Lineage:
Dodge has a long history of producing trucks, dating back to the early 20th century, known for robustness and utility.
First Generation Dakota:
Introduced in 1987 as Dodge's first compact pickup truck, it was larger than most compacts of its era and often bridged the gap to full-size trucks.
Second Generation Dakota Introduction:
Launched for the 1997 model year, this generation grew in size and featured a more modern, aerodynamic design. The 2003-2004 models are part of this second generation, with styling updates and powertrain enhancements.
Key Updates 2003 2004:
Minor styling revisions, introduction of the 3.7L V6 engine as a replacement for the older 3.9L V6.
Manufacturing Plant:
Warren Truck Assembly Plant, Warren, Michigan
Production Years Second Gen:
1997-2004