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SUBARU FORESTER Workshop Repair Manual All 2003-2004 ModelS COVERED

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🏷️ Basic Information Identification Make: Subaru Model: Forester Generation: Second Generation (SG) Model Years Covered: 2003, 2004 👋 Introduction Market Position Segment: Compact Crossover SUV Key Selling Points: Standard Symmetrical...
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类型: Car
厂商:
斯库: 269501
SUBARU FORESTER Workshop Repair Manual All 2003-2004 ModelS COVERED
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Generation:
Second Generation (SG)
Model Years Covered:
2003, 2004
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Key Selling Points:
Standard Symmetrical All-Wheel Drive, practical cargo space, good visibility, reputation for durability
Competitive Analysis
Primary Competitors 2003-2004:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra
Key Features
Subaru Brand Philosophy:
Focus on safety, durability, and all-weather capability through AWD
📋 Manual Details
Coverage Areas
Engine Variants Covered:
2.5L EJ25 SOHC (X, XS, XS Premium), 2.5L EJ25 DOHC Turbo (XT, XT Premium)
Transmission Variants Covered:
4-speed automatic, 5-speed manual
Drivetrain Variants Covered:
All-Wheel Drive (Symmetrical AWD)
Page Count
Estimated Page Count:
~2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, component diagnosis, timing belt replacement, cylinder head service, oil and cooling system maintenance
Transmission:
Automatic and manual transmission repair, clutch service, torque converter diagnosis, fluid specifications and replacement
Drivetrain:
All-Wheel Drive system maintenance, differential service, driveshaft and CV joint repair
Brakes:
ABS system diagnosis and repair, brake pad and rotor replacement, hydraulic system bleeding, parking brake adjustment
Suspension Steering:
Strut and shock absorber replacement, ball joint and tie rod end service, power steering system diagnosis and repair, wheel alignment specifications
Electrical Electronics:
Wiring diagrams, ECU diagnosis, starter, alternator, battery service, lighting system repair, interior and exterior electrical component troubleshooting
Body Chassis:
Body panel repair, door and window mechanisms, interior trim removal and installation, chassis component torque specifications
HVAC:
Air conditioning system service, heater core replacement, climate control module diagnosis
Fuel Emissions:
Fuel injector cleaning and replacement, EVAP system diagnosis, catalytic converter information
Procedures Included
Maintenance:
Routine service (oil changes, filter replacements), fluid level checks and top-offs, belt inspections and replacement
Troubleshooting:
Diagnostic trouble codes (DTCs) and their interpretation, symptom-based troubleshooting guides
Repair Rebuild:
Component-level repair, full engine and transmission rebuild procedures, bodywork repairs
Diagnostics:
Step-by-step diagnostic routines for all major systems, use of Subaru Select Monitor (SSM) tool (for dealerships, but principles apply)
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full component overhaul and diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Printability:
Printable for physical use in workshop environments
Binding Type
Binding Type Physical Equivalent:
Spiral or Perfect Binding (for printed version equivalent)
Paper Type
Paper Type Physical Equivalent:
Durable, coated paper for workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine Code Naturally Aspirated:
EJ251 (2.5L SOHC)
Engine Code Turbocharged:
EJ255 (2.5L DOHC Turbo)
Performance Naturally Aspirated
Horsepower Ej251:
165 hp @ 5,600 rpm
Torque Ej251:
166 lb-ft @ 4,000 rpm
Performance Turbocharged
Horsepower Ej255 Xt:
210 hp @ 5,600 rpm
Torque Ej255 Xt:
235 lb-ft @ 3,000 rpm
Fuel System
Fuel Delivery Type:
Multi-Point Fuel Injection (MPI)
Fuel Requirements
Octane Rating Naturally Aspirated:
87-89 AKI (Unleaded)
Octane Rating Turbocharged:
91+ AKI (Unleaded Premium)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual Transmission
Optional
Optional Transmission Type:
4-Speed Electronically Controlled Automatic Transmission
Features
AWD System:
Subaru Symmetrical All-Wheel Drive (Active Torque Split AWD with automatic transmission, Variable Transfer Clutch AWD with manual transmission)
Fluid Specification Automatic
Automatic Transmission Fluid:
Subaru ATF HP (Dexron III compatible alternative for older models, but HP is preferred)
Fluid Specification Manual
Manual Transmission Fluid:
SAE 75W-90 GL-5 gear oil
📐 Dimensions
Exterior
Wheelbase:
103.1 inches (2619 mm)
Length:
177.0 inches (4496 mm)
Width:
69.9 inches (1775 mm)
Height:
65.1 inches (1654 mm)
Weights
Curb Weight Approximate:
3200-3500 lbs (depending on trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
5-Star (for driver and passenger)
IIHS Front Offset Crash Test:
Good
Active Features
Standard Safety Features:
ABS, EBD (Electronic Brake-force Distribution), Traction Control (available on some trims), Vehicle Stability Control (VSC) (standard on XT, available on others)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, available front and rear side curtain airbags
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio, optional premium audio system with subwoofer
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Available on select trims/aftermarket upgrades
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe conditions) / 7,500 miles or 6 months (normal conditions), consult manual for specifics
Timing Belt Replacement Interval:
105,000 miles (critical for EJ engines)
Fluid Specifications
Engine Oil Type Naturally Aspirated:
SAE 5W-30 (API SN or newer)
Engine Oil Type Turbocharged:
SAE 5W-30 (API SN or newer, synthetic recommended)
Coolant Type:
Subaru Super Coolant (blue) or equivalent P-HOAT coolant
Brake Fluid Type:
DOT 3
Known Issues
Head Gasket Leaks:
While more prevalent in earlier EJ engines, monitor for coolant loss or milky oil; later models and the XT are generally more robust but still require attention.
Timing Belt Wear:
Crucial to adhere to replacement intervals; catastrophic engine damage if belt breaks.
Catalytic Converter Issues:
Can become clogged or fail over time, especially if engine oil consumption is high.
📚 Vehicle History
Brand Heritage
Subaru Founding Year:
1953
Subaru Core Technologies:
Symmetrical All-Wheel Drive, Boxer engine
Model Evolution
Forester First Generation Debut:
1997
Forester Second Generation Debut:
2003
Major Updates 2003-2004:
Complete redesign, introduction of turbocharged XT model, increased interior space and refinement
Production
Manufacturing Plant:
Ota City, Gunma, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Awarded for good performance in crash tests in prior years, reflecting the Forester's strong safety foundation.
Car And Driver 10Best Lists:
While specific years might vary, the Forester has been a frequent mention in enthusiast publications for its utility and AWD capability.
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