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SUBARU IMPREZA WRX STI WITH 5-6 SPEED Manual & Automatic Transmission Full Service & Repair Manual 2003-2004

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🏷️ Basic Information Identification Make: Subaru Model: Impreza WRX STI Year: 2003-2004 Codes Chassis Code: GD (Sedan) / GG (Wagon) Engine Code Primary: EJ257 (2.5L Boxer Turbocharged DOHC) 👋 Introduction...
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斯库: 407828
SUBARU IMPREZA WRX STI WITH 5-6 SPEED Manual & Automatic Transmission Full Service & Repair Manual 2003-2004
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza WRX STI
Year:
2003-2004
Codes
Chassis Code:
GD (Sedan) / GG (Wagon)
Engine Code Primary:
EJ257 (2.5L Boxer Turbocharged DOHC)
👋 Introduction
Market Position
Positioning:
The Subaru Impreza WRX STI of this era (GD/GG chassis) was a dominant force in rally-inspired performance sedans and wagons, targeting enthusiasts seeking high performance, all-wheel-drive capability, and a raw driving experience.
Competitive Analysis
Competitors:
Mitsubishi Lancer Evolution, Ford Focus RS, Volkswagen Golf R, Audi S3
Key Features
Performance Focus:
Engineered for performance, featuring Subaru's signature Symmetrical All-Wheel Drive, a potent turbocharged boxer engine, and a driver-focused chassis.
Rally Heritage:
Direct lineage from Subaru's highly successful World Rally Championship (WRC) vehicles, translating to exceptional handling and durability under demanding conditions.
Manual Availability:
Offered with both manual and automatic transmissions, though the manual is highly sought after by enthusiasts for its engagement.
📋 Manual Details
Coverage Areas
Coverage:
Full Service, Repair, Diagnostics, Electrical, Bodywork, Troubleshooting
Page Count
Estimated Page Count:
2000+ (typical for comprehensive factory manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF, ePub, etc.) - Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, camshafts, valve train, timing belt/chain, lubrication system, cooling system
Engine Management:
Fuel injection system, ignition system, emissions control, turbocharger system, sensors (MAF, O2, knock, etc.), ECU diagnosis
Transmission Manual:
Clutch system, gearbox assembly, gear selection, synchronizers, bearings, seals, flywheel, hydraulic system (if applicable)
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic control, transmission control module (TCM), fluid cooler
Drivetrain:
Front differential, rear differential (Viscous Center Diff/Driver Controlled Center Diff), driveshafts, CV joints, wheel hubs
Suspension:
Front strut assembly, rear multi-link suspension, control arms, bushings, sway bars, coil springs, dampers
Brakes:
Front and rear disc brakes, ABS system, brake calipers, master cylinder, brake lines, parking brake
Steering:
Power steering system, steering rack, tie rods, steering column, steering wheel
Electrical System:
Battery, charging system, starter motor, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams
Body And Interior:
Body panels, doors, hood, trunk, bumpers, seats, dashboard, trim, HVAC system, interior lighting
Safety Systems:
Airbag system, seat belts, SRS module, warning lights
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement
Troubleshooting Diagnostics:
Diagnostic Trouble Codes (DTCs), symptom-based diagnostics, wiring diagram interpretation, component testing
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component repair
Installation Replacement:
Component replacement (alternator, starter, radiator, etc.), body panel replacement, interior trim installation
Specifications Data:
Torque specifications, clearances, fluid capacities, diagnostic parameters, component identification
Wheel Alignment:
Specifications and procedures for wheel alignment adjustments.
Exhaust System:
Diagnosis and repair of exhaust components, catalytic converter, mufflers.
Body Repair:
Procedures for minor body panel repairs, dent removal, and alignment.
HVAC System:
Diagnosis and repair of air conditioning, heating, and ventilation systems, including refrigerant handling.
Technical Depth
Depth:
Comprehensive: From basic fluid changes to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF (typically high resolution, searchable text)
Print Quality
Quality:
High-quality digital reproduction of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Completeness
Scope:
Factory Authorized Content - covers all aspects of repair and maintenance as intended by the manufacturer.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Horizontally Opposed (Boxer), Turbocharged, Intercooled
Displacement:
2.5 Liters (2457cc)
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder
Bore X Stroke:
99.5 mm x 80.0 mm
Compression Ratio:
8.4:1
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Turbocharger:
IHI VF39 (or similar depending on specific market/trim)
Performance
Horsepower:
Approx. 300 PS (296 hp; 221 kW) at 6000 rpm (varies by market)
Torque:
Approx. 300 lb-ft (407 Nm) at 4000 rpm (varies by market)
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
60 Liters (15.9 US Gallons)
🔧 Transmission
Standard
Manual Transmission:
6-Speed Manual (TY757)
Optional
Automatic Transmission:
4-Speed Automatic (4EAT or similar)
Features
AWD System:
Subaru Symmetrical All-Wheel Drive with Driver Controlled Center Differential (DCCD) on manual models, viscous coupling center differential on automatic models.
Manual Clutch Type:
Hydraulically Actuated, Single Dry Plate
📐 Dimensions
Exterior
Length:
4415 mm (Sedan) / 4465 mm (Wagon)
Width:
1740 mm
Height:
1440 mm (Sedan) / 1455 mm (Wagon)
Wheelbase:
2625 mm
Ground Clearance:
135 mm
Weights
Curb Weight:
Approx. 1470-1520 kg (depending on transmission and body style)
Gross Vehicle Weight Rating:
Not specified in product info, but typically around 1900-2000 kg
🛡️ Safety Features
Ratings
NHTSA Ratings:
Refer to specific government safety agency reports for individual model year ratings. Generally good for its class and era.
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
E-Diff:
Driver Controlled Center Differential (DCCD) on manual models for torque distribution adjustment.
Passive Features
Airbags:
Front airbags, side airbags (optional/standard depending on trim)
Seat Belts:
Three-point seat belts with pretensioners
Body Structure:
Reinforced body structure with crumple zones
💡 Technology Features
Infotainment
Head Unit:
Factory radio with CD player, potentially cassette player depending on market and original spec. Aftermarket upgrades are common.
Audio System:
Standard speaker system; premium options may have existed.
Driver Assistance
Cruise Control:
Standard electronic cruise control
Limited Electronics:
This era is relatively free of complex electronic driver aids compared to modern vehicles, focusing on mechanical and driver control.
Connectivity
Aux Input:
May be present, but Bluetooth or USB connectivity is generally absent in factory units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions (severe duty recommended for performance driving).
Spark Plug Replacement:
Typically every 30,000-60,000 miles (48,000-96,000 km) with iridium plugs, check manual for specific type and interval.
Timing Belt Replacement:
105,000 miles (168,000 km) or 7 years for vehicles with a timing belt (EJ257 typically uses a belt, confirm in manual).
Fluid Specifications
Engine Oil:
5W-30 Synthetic, API SG or higher (check manual for exact Subaru spec, e.g., Subaru Extra Vehicle Safe Oil)
Coolant:
Subaru Super Coolant (Blue) or equivalent long-life coolant (50/50 mix with distilled water).
Transmission Fluid Manual:
API GL-5 Gear Oil, SAE 75W-90 (e.g., Subaru Extra Vehicle Safe Gear Oil)
Transmission Fluid Automatic:
Subaru ATF-HP (High Performance) or equivalent approved ATF.
Differentials Fluid:
API GL-5 Gear Oil, SAE 75W-90 for front and rear differentials. Center differential fluid requirements vary; check manual.
Known Issues
Head Gaskets:
While improved over earlier generations, EJ engines can still be susceptible to head gasket leaks, especially if overheated or modified without proper tuning. The EJ257 is generally more robust than earlier EJ25s.
Ringlands:
High-performance tuning without proper supporting modifications (fueling, cooling) can lead to ringland failure in the pistons, particularly on older or higher-mileage engines.
Turbocharger:
The IHI VF39 turbo can be prone to issues if oil is not changed regularly or if debris enters the intake. Wastegate actuator failure is also a possibility.
Clutch Wear:
Aggressive driving can lead to premature clutch wear, especially on manual transmission models.
Suspension Bushings:
Original suspension bushings can wear over time, leading to clunks and imprecise handling.
📚 Vehicle History
Brand Heritage
Subaru Performance:
Subaru has a strong heritage in motorsports, particularly in the World Rally Championship (WRC), where the Impreza was a dominant force, fostering the WRX and STI brand.
Model Evolution
Gd Gg Chassis:
This generation (2000-2007) marked a significant evolution, with the WRX STI becoming a distinct model from the standard Impreza, inheriting more race-bred technology.
2003 Update:
The 2003 model year brought the 'Blobeye' facelift, with redesigned headlights, front bumper, and grille, and technical revisions to the engine and chassis.
2004 Update:
Further refinements were made, including potential minor power bumps and chassis enhancements, leading into the STI's widespread recognition.
Production
Manufacturing Location:
Gunma Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Rally Dominance:
The Impreza WRX STI platform, in general, has achieved significant acclaim and numerous victories in motorsport, particularly WRC. This manual covers a model derived from that lineage.
Performance Reviews:
Consistently praised by automotive media for its exhilarating performance, all-wheel-drive grip, and driver engagement.
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