Target Audience:
Owners of Daewoo Kalos (2003-2005) seeking to perform maintenance and repairs, ranging from amateur enthusiasts to professional mechanics.
Value Proposition:
Provides comprehensive, dealer-level instructional guides to empower users to confidently perform repairs, reducing reliance on expensive professional services.
Instructional Style:
Step-by-step illustrated repair procedures, complete walk-throughs, and mechanical instructions for clarity.
Ease Of Use:
Easy to run and use, with no installation required, offering immediate access to critical information.
Technical Content:
Includes essential technical information and schematics for in-depth understanding and accurate repairs.
Primary Coverage:
Comprehensive Service and Repair
Specific Systems Covered:
Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Estimated Page Count:
Varies by edition, but comprehensive manuals typically exceed 500 pages.
Type:
Service and Repair Manual
Engine Systems:
Engine mechanicals, cooling system, lubrication system, fuel system, ignition system, exhaust system, emission control systems.
Drivetrain Systems:
Clutch operation and service, gearbox (manual transmission) repair, propeller shaft maintenance, rear axle overhaul, front axle components.
Suspension And Steering:
Front and rear suspension component inspection and replacement, wheel alignment procedures, steering system diagnostics and repair.
Braking And Wheels:
Brake system service (pads, rotors, calipers, lines), parking brake adjustment, wheel and tire service (rotation, balancing, replacement).
Bodywork And Chassis:
Body panel repair, chassis frame inspection, door mechanisms, interior trim removal and installation.
Electrical And Electronic:
Wiring diagrams, electrical component testing, lighting systems, battery and charging system, starter motor, fuses and relays, basic diagnostic procedures.
General Maintenance:
Routine service intervals, fluid level checks and changes, filter replacements, spark plug replacement, belt inspection and replacement.
Engine Repairs:
Engine diagnostics, cylinder head removal and reassembly, piston and connecting rod service, crankshaft inspection, timing belt/chain replacement.
Transmission And Drivetrain:
Clutch adjustment and replacement, manual gearbox oil change, differential service, driveshaft and CV joint repair.
Suspension And Steering Repair:
Shock absorber/strut replacement, control arm bushing replacement, ball joint service, tie rod end replacement, power steering system diagnosis.
Brake System Repair:
Brake pad and rotor replacement, brake caliper servicing, brake fluid bleeding, parking brake cable adjustment.
Electrical Troubleshooting:
Using wiring diagrams, testing circuits, diagnosing common electrical faults, component testing and replacement.
Depth:
Covers basic to advanced repair and maintenance, suitable for both DIY owners and professional technicians.
Engine Type:
Inline 4-cylinder, DOHC (Dual Overhead Camshaft)
Engine Codes:
Commonly B10D1 (1.0L), F14D3 (1.4L), F16D3 (1.6L) depending on market and specific model year.
Displacement 1.4L:
1399 cc
Horsepower 1.4L:
Approx. 94 PS (93 hp) at 6000 rpm
Torque 1.4L:
Approx. 130 Nm (96 lb-ft) at 3400 rpm
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Standard Features:
Basic AM/FM stereo with CD player, manual climate control.
Optional Features:
Upgraded audio systems, air conditioning.
Available Features:
ABS, EBD (as mentioned in safety section).
Available Features:
Limited to basic audio system connectivity (e.g., AUX input on some later models/trims).
Oil Change Interval:
Recommended every 10,000 km (6,200 miles) or 12 months, whichever comes first, under normal driving conditions.
Air Filter Replacement:
Typically every 30,000 km (18,600 miles) or as needed based on driving environment.
Spark Plug Replacement:
Platinum-tipped plugs often have intervals of 100,000 km (62,000 miles). Consult manual for specific plug type.
Engine Oil Type:
API SL or SM, SAE 5W-30 or 10W-40 (check specific market recommendation).
Coolant Type:
Ethylene Glycol based, with silicate corrosion inhibitors (e.g., Dex-Cool equivalent or manufacturer-specific coolant).
Brake Fluid Type:
DOT 3 or DOT 4
Transmission Fluid Manual:
GL-4 SAE 75W-90 or equivalent gear oil (check capacity and specific type).
Transmission Fluid Automatic:
Dexron III/VI or equivalent ATF (Automatic Transmission Fluid).
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system corrosion, clutch wear, potential electrical gremlins in older units.
Engine Considerations:
Timing belt on some engines requires periodic replacement (check specific engine code). Overheating can occur if cooling system is neglected.
Daewoo Context:
Daewoo was a South Korean conglomerate, with its automotive division later being acquired by General Motors.
Kalos Introduction:
The Kalos (also known as Chevrolet Aveo in many markets) was introduced as Daewoo's compact hatchback and sedan offering, designed to compete in the global small car segment.
Manufacturing Locations:
Primarily South Korea (Changwon plant), with production also occurring in other countries under GM ownership and badge engineering.
