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Dodge Neon SRT-4 2003-2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Model Generation: Second Generation (PL) Model Years Covered: 2003, 2004, 2005 Chassis Codes: PT Codes Engine Code: EBG (2.4L Turbo) 👋...
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Dodge Neon SRT-4 2003-2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Model Generation:
Second Generation (PL)
Model Years Covered:
2003, 2004, 2005
Chassis Codes:
PT
Codes
Engine Code:
EBG (2.4L Turbo)
👋 Introduction
Market Position
Description:
The Dodge Neon SRT-4 was a high-performance compact sports sedan that occupied a niche in the affordable performance market, offering significant power and handling for its price point.
Competitive Analysis
Competitors:
Competed with vehicles like the Mitsubishi Lancer Evolution, Subaru WRX, and SVT Focus during its production run.
Key Features
Performance Package:
SRT (Street and Racing Technology) enhancements, including a potent turbocharged engine, sport-tuned suspension, and performance braking system.
Value Proposition
Description:
This manual provides enthusiasts and professional technicians with the in-depth knowledge required to maintain, diagnose, and repair the Dodge Neon SRT-4, maximizing its performance potential and longevity.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Factory Service Repair Workshop Manual
Format:
PDF Download
Completeness:
Comprehensive Factory Documentation
Availability:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, intake and exhaust manifolds, timing components.
Engine Performance:
Turbocharger system, intercooler, fuel injection system, ignition system, emission controls, engine diagnostics and troubleshooting.
Transmission:
Manual transmission (NVT-550), clutch system, driveline components (axles, CV joints), transmission fluid specifications.
Brakes:
Front and rear disc brakes, ABS system, brake fluid specifications, brake bleeding procedures, caliper and rotor replacement.
Suspension:
Front struts and coil springs, rear suspension components, bushings, alignment specifications, wheel bearing replacement.
Steering:
Power steering system, steering column, tie rods, steering rack, power steering fluid specifications.
Electrical:
Battery, charging system, starter motor, lighting system, wiring diagrams, fuses and relays, instrument cluster, power windows, power locks.
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, blower motor, climate controls.
Body:
Exterior panels, doors, hood, trunk, bumpers, glass replacement, interior trim, seat removal.
Chassis:
Frame and body structural components, mounting points, chassis lubrication.
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt inspections and replacement, brake pad replacement.
Repair:
Engine rebuild, transmission overhaul, turbocharger replacement, brake system repair, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting guides.
Diagnostics:
OBD-II diagnostics, scan tool usage, component testing, electrical circuit analysis.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, wear limits for engine and transmission components, alignment data.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear text and legible diagrams.
Printability:
Printable pages for workshop use.
Binding Type
Description:
N/A (Digital Download)
Paper Type
Description:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.4L DOHC Inline-4 Turbocharged
Engine Code:
EBG
Bore X Stroke:
3.46 x 3.78 inches (88.0 x 96.0 mm)
Displacement:
2378 cc (145 cu in)
Performance
Horsepower:
205-215 hp @ 5800 rpm (varies by year)
Torque:
220-235 lb-ft @ 3400 rpm (varies by year)
Redline:
6500 rpm
Turbocharger:
Garrett GT17 Variable Geometry Turbocharger (VGT)
Boost Pressure:
15.0 psi (103 kPa) nominal
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Premium gasoline (91 octane or higher recommended)
Fuel Injectors:
Bosch 4-hole fuel injectors, 36 lb/hr
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic (API certified)
Oil Capacity:
4.5 US quarts (4.3 L) with filter
Coolant:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (MS-9769)
Coolant Capacity:
7.5 US quarts (7.1 L)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Transmission Model:
New Venture Gear NVG-550
Optional
Transmission Type:
N/A (SRT-4 was manual only)
Features
Clutch Type:
Hydraulically actuated, single dry plate
Transmission Fluid:
Mopar Manual Transmission Lubricant (MS-9224) or equivalent GL-4 rated fluid
Transmission Fluid Capacity:
2.1 US quarts (2.0 L)
📐 Dimensions
Exterior
Length:
174.4 inches (4430 mm)
Width:
67.4 inches (1712 mm)
Height:
55.7 inches (1415 mm)
Wheelbase:
104.1 inches (2644 mm)
Front Track:
58.2 inches (1478 mm)
Rear Track:
58.5 inches (1486 mm)
Weights
Curb Weight:
2970 - 3045 lbs (1347 - 1381 kg) depending on options
Gross Vehicle Weight Rating:
3800 lbs (1724 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact:
4 Stars
NHTSA Passenger Front Impact:
4 Stars
IIHS Front Offset Crash Test:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System
Passive Features
Airbags:
Driver and front passenger airbags, optional side-impact airbags (may vary by model year and region).
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity sound system with amplifier and subwoofer.
Display:
Standard instrument cluster with tachometer, speedometer, fuel gauge, and temperature gauge. No central infotainment screen.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Auxiliary Input:
N/A (Older model, no standard aux input; aftermarket solutions available).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Severe duty may require more frequent changes.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 60,000-100,000 miles (96,000-160,000 km) with high-quality iridium plugs.
Timing Belt Replacement:
N/A (This engine uses a timing chain)
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) or as per manual recommendation.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF+4 (Chrysler Automatic Transmission Fluid Type 9602) or equivalent
Clutch Fluid:
DOT 3 or DOT 4 (shared with brake system)
Known Issues
Turbo Failure:
Turbocharger failure can occur due to lack of oil changes or extreme heat cycling. Intercooler piping leaks are also common.
Engine Mounts:
Engine and transmission mounts can degrade over time, leading to vibration and harshness.
Fuel Pump Reliability:
Some reports of premature fuel pump failure.
Suspension Wear:
Bushings and ball joints can wear, affecting handling and ride quality. Strut mounts are also a common wear item.
Clutch Wear:
Clutch assembly can wear depending on driving style.
Technical Tips
Turbo Cool Down:
Allow the turbocharger to cool down for a minute or two after hard driving before shutting off the engine to prevent oil coking.
📚 Vehicle History
Brand Heritage
Description:
Dodge, a division of Chrysler (now Stellantis), has a long history of producing performance-oriented vehicles, with the SRT (Street and Racing Technology) division focusing on enhanced performance variants.
Model Evolution
Neon Generation 2:
The second generation Neon (PL) was introduced for the 2000 model year. The SRT-4 variant, launched for 2003, transformed the Neon into a serious performance contender.
Production
Manufacturing Location:
Belvidere, Illinois, USA
Production Years:
2003-2005
🏆 Awards & Recognition
Recognitions
Sport Compact Car Magazine:
Named to Sport Compact Car's 'All-Stars' list for its performance value.
Motor Trend:
Recognized by Motor Trend for its impressive performance capabilities in the affordable sports sedan segment.
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