Market Segment:
Dual-sport motorcycle, trail riding, adventure touring.
Competitors:
Honda XR650L, Suzuki DR650SE, Kawasaki KLR650, KTM EXC series (depending on specific performance focus).
Design Philosophy:
Robust, reliable, and capable off-road performance with reasonable on-road manners.
Tt Re Variant:
The 'RE' designation typically indicates features like electric start, which was a significant upgrade for many dual-sport riders.
Engine Service:
Engine assembly, disassembly, tuning, diagnostics, cooling system, lubrication system, fuel system (carburetor details).
Transmission Service:
Clutch operation, gearbox overhaul, gear inspection, shifting mechanism.
Electrical System:
Wiring diagrams, ignition system, lighting, battery, charging system, starter motor, fuses, relays.
Chassis And Suspension:
Front fork (including USD forks common on RE models), rear shock absorber, swingarm, linkage, steering system.
Braking System:
Front and rear brake caliper service, master cylinders, brake lines, bleeding procedures.
Fuel And Exhaust:
Carburetor tuning and overhaul, fuel tank, fuel lines, exhaust system components.
Bodywork And Trim:
Fairings, seat, fenders, graphics, general body panel removal and installation.
Routine Maintenance:
Oil changes, filter replacement, chain adjustment, spark plug checks, valve clearance adjustments.
Troubleshooting:
Diagnostic procedures for common problems, electrical fault finding, engine performance issues.
Repair Procedures:
Step-by-step guides for component replacement and overhaul (e.g., engine rebuild, fork seal replacement).
Technical Specifications:
Torque values, clearances, fluid capacities, electrical specifications.
Assembly Disassembly:
Detailed instructions for taking apart and reassembling various vehicle components.
Depth:
Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts.
Print Quality:
High-resolution, allowing for clear viewing of diagrams and text.
Binding Type:
Not applicable (digital download).
Paper Type:
Not applicable (digital download).
Searchable Text:
Typically yes, allowing for quick navigation to specific topics.
Engine Type:
Four-stroke, single-cylinder, SOHC, 4-valve
Displacement:
Approx. 595 cc (exact for RE variant may vary slightly, but close to the TT600 base).
Bore X Stroke:
Typically around 95.0 mm x 81.2 mm.
Cooling System:
Air-cooled.
Horsepower:
Estimated 40-45 HP (at crankshaft, depending on tuning and market).
Torque:
Estimated 35-40 lb-ft (at crankshaft).
Carburetor:
Single Mikuni VM or similar, often with a vacuum secondary or CV-type.
Fuel Capacity:
Approximately 10-12 liters (2.6-3.2 gallons).
Length:
Approx. 2235 mm (88.0 in)
Width:
Approx. 830 mm (32.7 in)
Height:
Approx. 1270 mm (50.0 in)
Dry Weight:
Approx. 135-140 kg (298-309 lbs).
Curb Weight:
Approx. 145-150 kg (320-331 lbs) with all fluids.
Front Suspension Travel:
Typically 270-280 mm (10.6-11.0 in).
Rear Suspension Travel:
Typically 270-280 mm (10.6-11.0 in).
Front Wheel Size:
21-inch spoke wheel.
Rear Wheel Size:
18-inch spoke wheel.
Front Tire Size:
Typically 90/90-21.
Rear Tire Size:
Typically 120/90-18 or 130/90-18.
Safety Ratings:
N/A (Motorcycle safety ratings are not standardized like automotive).
Braking System:
Hydraulic disc brakes front and rear.
Lighting:
Headlight, taillight, brake light, turn signals.
Frame Construction:
Steel frame, designed for off-road durability.
Infotainment System:
None (basic analogue instrumentation).
Driver Assistance Features:
None.
Connectivity Options:
None.
Instrument Cluster:
Analog speedometer, tachometer, odometer, trip meter, neutral indicator, turn signal indicators, high beam indicator.
Electric Start:
Yes (on RE model), often with a backup kick starter.
Oil Change Interval:
Every 3,000-5,000 km (2,000-3,000 miles) or 6 months, whichever comes first (refer to manual for exact spec).
Valve Clearance Check:
Typically every 10,000-15,000 km (6,000-9,000 miles).
Air Filter Cleaning:
Regularly, especially if used in dusty conditions; replacement as needed.
Engine Oil Type:
API SG or higher, SAE 10W-40 motorcycle-specific oil.
Engine Oil Capacity:
Approx. 2.0-2.5 liters (with filter change).
Coolant Type:
N/A (air-cooled).
Carburetor Issues:
Clogged jets due to stale fuel, diaphragm wear, vacuum leaks. Requires regular cleaning and tuning.
Electrical Gremlins:
Wiring harness fatigue, connector corrosion, especially in off-road use. Check grounds and connections.
Suspension Leaks:
Fork seals and rear shock seals can wear over time, leading to leaks, especially with hard use.
Starter Clutch Wear:
On electric start models, the starter clutch can wear out, leading to a grinding noise during starting.
Cam Chain Tensioner:
Can become noisy or fail, requiring replacement.
Yamaha Motorcycles:
Yamaha has a long and successful history in motorcycle manufacturing, known for performance, innovation, and durability across various disciplines.
Tt Series Legacy:
The TT series has a lineage of off-road and dual-sport machines, evolving from competitive enduro and motocross bikes to more road-legal variants.
Production Period:
The TT600 platform has been produced in various forms since the early 1980s. The TT-600 RE specifically targeted the updated dual-sport market in the early 2000s.
Manufacturing Location:
Primarily Japan, with potential assembly in other regions depending on market.
