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Mazda 3 2003-2007 (1st Generation) Service Repair Manual
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Basic Information Identification Make: Mazda Model: Mazda 3 Platform: BK Market Segment: Compact Car (C-segment) Generation Generation Name: 1st Generation Generation Years: 2003-2009 (Global), 2003-2007 (North America) Codes Chassis Code...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Mazda 3 |
| Platform: | BK |
| Market Segment: | Compact Car (C-segment) |
| Generation | |
| Generation Name: | 1st Generation |
| Generation Years: | 2003-2009 (Global), 2003-2007 (North America) |
| Codes | |
| Chassis Code Prefix: | BK |
| Engine Code Prefix: | LF (MZR), L3 (MZR) |
| Introduction | |
| Market Position | |
| Market Position: | The Mazda 3 (BK) was a pivotal model for Mazda, aiming to compete directly with established players like the Honda Civic and Toyota Corolla. It offered a sportier driving dynamic and more upscale interior than many of its rivals in the compact segment. |
| Competitive Analysis | |
| Competitive Analysis: | Competed against vehicles such as the Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, and Nissan Sentra. Its success was driven by its engaging driving experience, distinctive styling, and good value proposition. |
| Key Features | |
| Key Features: | Sporty handling, Zoom-Zoom driving philosophy, available in sedan and hatchback body styles, wide range of engine options, distinctive exterior design. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | North America (2003-2007) |
| Secondary Coverage: | Global variants (referencing common components) |
| Page Count | |
| Estimated Page Count: | ~2000-3000+ (typical for comprehensive service manuals) |
| Manual Type | |
| Manual Type: | Workshop Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling |
| Engine Management: | Fuel injection, ignition, emission control systems, sensors, actuators, diagnostic trouble codes (DTCs) |
| Transmission Manual: | Clutch, gearbox overhaul, internal components, gear ratios, shift mechanism |
| Transmission Automatic: | Automatic transaxle overhaul, hydraulic control, torque converter, planetary gears, valve body, solenoids |
| Drivetrain: | Front axle, rear axle (if applicable), drive shafts, CV joints, differential |
| Suspension: | Front suspension (McPherson struts), rear suspension (multi-link), shocks, struts, springs, control arms, bushings, wheel alignment |
| Steering: | Power steering system (hydraulic), steering rack, column, linkage, alignment |
| Brakes: | Front and rear brake systems (disc brakes), ABS, EBD, brake fluid, calipers, rotors, pads, lines, master cylinder |
| Electrical System: | Battery, charging system (alternator), starting system (starter), lighting, accessories, wiring diagrams, fuses, relays |
| Body Exterior: | Body panels, doors, hood, trunk, bumpers, glass, mirrors, seals, trim |
| Body Interior: | Seats, dashboard, door panels, headliner, carpet, climate control vents, airbags |
| Climate Control: | HVAC system, refrigerant, compressor, evaporator, condenser, blower motor, controls |
| Safety Systems: | Airbag system, SRS components, seatbelt pretensioners |
| Procedures Included | |
| Scheduled Maintenance: | Oil changes, filter replacements, fluid checks/changes, spark plug replacement, belt inspection/replacement |
| Diagnostic Procedures: | Troubleshooting guides, symptom-based diagnosis, electrical testing, fuel system testing |
| Repair Procedures: | Step-by-step instructions for component removal, installation, and overhaul |
| Component Rebuild: | Detailed instructions for rebuilding engines, transmissions, steering racks, etc. |
| Electrical Troubleshooting: | Wiring diagrams, circuit tracing, component testing procedures |
| Body Repair: | Panel replacement, alignment procedures, glass installation |
| Emissions Testing: | Information for emissions system diagnosis and repair |
| Technical Depth | |
| Diagnostic Capability: | Advanced diagnostics including component resistance values, signal waveforms, and troubleshooting flowcharts |
| Repair Complexity: | Covers basic maintenance to complete engine and transmission rebuilds, suitable for professional technicians |
| Specification Detail: | Includes precise torque specifications, clearance measurements, fluid capacities, and electrical schematics |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchable Text: | Yes (typically, depending on original scan quality) |
| Print Quality | |
| Print Quality: | High-resolution, suitable for printing individual pages or sections |
| Binding Type | |
| Binding Type: | N/A (Digital Download) |
| Paper Type | |
| Paper Type: | N/A (Digital Download) |
| Engine Specifications | |
| Primary Engine | |
| Engine Options North America: | 2.0L DOHC I4 (LF-DE/LF-VVT), 2.3L DOHC I4 (L3-VE) |
| Engine Code 2 0L: | LF-DE / LF-VVT |
| Engine Code 2 3L: | L3-VE |
| Performance | |
| Power Output 2 0L: | ~148-150 hp @ 6000 rpm |
| Torque Output 2 0L: | ~135-140 lb-ft @ 4500 rpm |
| Power Output 2 3L: | ~160-170 hp @ 6000 rpm |
| Torque Output 2 3L: | ~150-155 lb-ft @ 4500 rpm |
| Engine Performance Variant: | MazdaSpeed3 (MZR DISI Turbo, L3-VDT, 2.3L) - not covered by this manual, but a key variant of the platform. |
| Fuel System | |
| Fuel System: | Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) |
| Fuel Type: | Unleaded Gasoline |
| Recommended Octane: | 87 or higher (89+ recommended for 2.3L for optimal performance) |
| Transmission | |
| Standard | |
| Standard Transmission North America: | 5-speed Manual Transmission |
| Optional | |
| Optional Transmission North America: | 4-speed Automatic Transaxle |
| Features | |
| Transmission Features: | Sport-shift mode on automatic transmission (select trims) |
| Transmission Fluid Type Auto: | Mazda ATF MV (MERCON V equivalent) or DEXRON III |
| Dimensions | |
| Exterior | |
| Body Styles: | 4-door Sedan, 5-door Hatchback |
| Wheelbase: | ~103.7 inches (2635 mm) |
| Length Sedan: | ~176.8 inches (4490 mm) |
| Length Hatchback: | ~168.5 inches (4280 mm) |
| Width: | ~69.1 inches (1755 mm) |
| Height Sedan: | ~57.3 inches (1455 mm) |
| Height Hatchback: | ~57.7 inches (1465 mm) |
| Wheel Bolt Pattern: | 5x114.3 mm (5x4.5 inches) |
| Wheel Size Standard: | 15-inch, 16-inch, 17-inch (depending on trim) |
| Cargo | |
| Cargo Volume Sedan: | ~11.4 cu ft (323 L) |
| Cargo Volume Hatchback: | ~19.6 cu ft (552 L) (seats up) |
| Weights | |
| Curb Weight Approx: | ~2900-3200 lbs (1315-1450 kg) (depending on configuration) |
| Safety Features | |
| Ratings | |
| NHTSA Front Crash Test: | 5-star (Driver and Passenger) |
| IIHS Side Impact Test: | Good (for models equipped with side airbags) |
| Active Features | |
| Active Safety Features: | Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - optional/standard on higher trims), Dynamic Stability Control (DSC - optional/standard on higher trims) |
| Passive Features | |
| Passive Safety Features: | Front airbags, side airbags (optional/standard), side-impact door beams, front crumple zones, seatbelt pretensioners. |
| Technology Features | |
| Infotainment | |
| Infotainment System: | Factory installed AM/FM/CD player, optional premium audio systems (e.g., Bose), optional navigation system (later models/trims). |
| Driver Assistance | |
| Driver Assistance Features: | ABS, EBD, optional Traction Control (TCS), optional Dynamic Stability Control (DSC). |
| Connectivity | |
| Connectivity Options: | Limited by era; typically Bluetooth hands-free calling integration on higher trims or aftermarket additions. Auxiliary input jack may be present. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type. |
| Engine Air Filter Replacement: | Every 15,000-30,000 miles (24,000-48,000 km) or as needed. |
| Cabin Air Filter Replacement: | Every 15,000-20,000 miles (24,000-32,000 km) or annually. |
| Spark Plug Replacement: | 100,000 miles (160,000 km) for iridium-tipped plugs (standard on later models/engines), 30,000-50,000 miles for platinum plugs (earlier models/engines). |
| Transmission Fluid Change Auto: | Every 30,000-60,000 miles (48,000-96,000 km) or every 2-4 years. More frequently if towing or severe use. |
| Coolant Flush: | Every 50,000-100,000 miles (80,000-160,000 km) or 5-10 years, depending on coolant type. |
| Fluid Specifications | |
| Engine Oil Type 2 0L: | API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 or 5W-20 (check manual for specific recommendations) |
| Engine Oil Type 2 3L: | API SN/SP, ILSAC GF-5/GF-6, SAE 5W-20 or 5W-30 (check manual for specific recommendations) |
| Brake Fluid Type: | DOT 3 or DOT 4 (check reservoir cap/manual) |
| Coolant Type: | Mazda Genuine Long Life Coolant (FL22) or equivalent (Green ethylene glycol based) |
| Known Issues | |
| Known Issues: | Potential for excessive oil consumption (especially on early 2.3L models), rusting of rear wheel arches, clutch wear (manual transmissions), some electrical issues (e.g., power window regulators), and HVAC blower motor failures. |
| Common Repair Focus: | The manual will provide detailed procedures for addressing these common issues, including diagnosis and repair for oil consumption, rust repair techniques, clutch replacement, and electrical troubleshooting. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Mazda, a Japanese automaker, has a long history dating back to 1920. They are known for their innovative engineering and driver-focused vehicles, encapsulated by their 'Zoom-Zoom' philosophy. |
| Model Evolution | |
| Model Evolution: | The first-generation Mazda 3 (BK) replaced the Mazda Familia (also known as Protegé in North America). It was a significant redesign, moving to the Mazda compact platform, sharing some underpinnings with the Ford Focus and Volvo S40 of the era. |
| Production | |
| Production Plants: | Hofu, Yamaguchi, Japan; Changan, China (for Chinese market) |
| Global Production Years: | 2003-2009 |
| North American Production Years: | 2003-2007 (model years) |
| Awards & Recognition | |
| Recognitions | |
| Recognitions: | Mazda 3 has received numerous accolades over its production run, including 'Car of the Year' awards from various automotive publications and consistent placement on 'Best Car' lists for its segment. |
| Ratings | |
| Ratings: | Generally well-regarded for its driving dynamics, reliability (with common issues noted), and value for money by automotive critics. |
| Certifications | |
| Certifications: | Achieved high safety ratings from regulatory bodies like NHTSA and IIHS, contributing to its market appeal. |