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Introduction
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Market Position
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Vehicle Type:
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Light Commercial Vehicle (LCV) / Ute / Pickup Truck
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Target Audience:
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DIY mechanics, independent workshops, fleet maintenance, and owners seeking to maintain and repair their Isuzu Holden Rodeo.
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Competitive Analysis
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Competitors:
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Ford Ranger, Mazda BT-50, Toyota Hilux, Mitsubishi Triton, Nissan Navara (during the 2003-2008 model years).
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Key Features
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Manual Value Proposition:
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Provides comprehensive, factory-level repair and maintenance information, crucial for accurate diagnosis and repair, saving significant costs compared to dealership servicing. Instant download offers immediate access.
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Vehicle Strengths:
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Known for its robust construction, off-road capability (especially 4x4 models), reliable diesel engines (4JA1/4JH1-TC), and versatility as both a workhorse and lifestyle vehicle.
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Manual Details
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Coverage
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Coverage Areas:
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General Information, Heating and Airconditioning, Frame and Cab, Steering, Suspension, Wheels and Tires, Axle, Brakes, Engine (4JA1, 4JH1-TC, 6VE1, C24SE, Petrol HFV6), Transmission (AW30-40LE, JR405E, MSG Models, MUA Models), Clutch, Transfer Case, Electrical (Body and Chassis), Accessories & Restraints, Cab, Security
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Page Count:
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N/A (Digital Download)
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Manual Type:
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Factory Workshop Service Repair Manual
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Language:
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English
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Format
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File Format:
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PDF
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Compatibility:
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All Versions of Windows & Mac
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Delivery Method:
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Instant Download
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Manual Coverage
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Systems Covered
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Engine Systems:
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Comprehensive coverage for 4JA1 (2.5L Diesel), 4JH1-TC (3.0L Turbo Diesel), 6VE1 (3.5L V6 Petrol), C24SE (2.4L Petrol), and Petrol HFV6 (3.6L V6) engines including: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems, engine diagnostics, and overhaul procedures.
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Drivetrain Systems:
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Detailed information for AW30-40LE (4-speed Automatic), JR405E (5-speed Automatic), MSG Models (Manual), and MUA Models (Manual) transmissions. Includes clutch system, transfer case operation and repair, drive shafts, axles, and differentials.
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Chassis Systems:
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In-depth coverage of steering system (power steering), suspension (front and rear), wheels, tires, brakes (hydraulic, ABS), and frame/chassis components.
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Electrical Systems:
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Extensive electrical schematics for body and chassis systems. Includes: lighting, instrumentation, power windows, door locks, wipers, horn, audio systems, air conditioning controls, security system, and accessory wiring.
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Procedures Included
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Maintenance Procedures:
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Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad and rotor replacement, battery maintenance.
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Repair Procedures:
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Step-by-step instructions for engine overhaul, transmission repair, brake system repair, steering and suspension component replacement, electrical component diagnostics and repair, body panel repair, and HVAC system servicing.
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Troubleshooting Guides:
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Diagnostic procedures and fault finding for various systems, including engine performance issues, transmission shifting problems, electrical gremlins, brake system malfunctions, and HVAC issues. Often includes symptom-based troubleshooting charts.
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Technical Specifications:
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Torque specifications for fasteners, engine component clearances, fluid capacities and types, wiring diagrams, diagnostic trouble codes (DTCs) and their meanings, component testing procedures.
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Technical Depth
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Depth Of Coverage:
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Complete workshop level, covering everything from basic maintenance and fluid changes to complex engine and transmission rebuilds. Includes diagnostic procedures, component removal and installation, and troubleshooting.
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Engine Specifications
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Primary Engine
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Engine Codes Covered:
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4JA1, 4JH1-TC, 6VE1, C24SE, Petrol HFV6
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Performance
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4Ja1 Specs:
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2.5L (2499cc) SOHC Diesel; Approx. 76-80 kW (102-107 hp) @ 3800-4000 rpm; Approx. 175-185 Nm (129-136 lb-ft) @ 2000-2400 rpm
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4Jh1-Tc Specs:
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3.0L (2999cc) DOHC Turbo Diesel; Approx. 85-96 kW (114-129 hp) @ 3600-3800 rpm; Approx. 280-320 Nm (207-236 lb-ft) @ 1800-2000 rpm
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6Ve1 Specs:
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3.5L (3494cc) DOHC V6 Petrol; Approx. 145 kW (195 hp) @ 5200 rpm; Approx. 320 Nm (236 lb-ft) @ 3000 rpm
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C24Se Specs:
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2.4L (2384cc) SOHC Petrol; Approx. 92 kW (123 hp) @ 5000 rpm; Approx. 190 Nm (140 lb-ft) @ 3000 rpm
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Petrol Hfv6 Specs:
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3.6L (3564cc) DOHC V6 Petrol (LW7/LY7); Approx. 175-180 kW (235-241 hp) @ 5800-6000 rpm; Approx. 325-343 Nm (240-253 lb-ft) @ 3200-3600 rpm
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Fuel System
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Diesel Fuel System:
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Common Rail Direct Injection (CRDi) for 4JH1-TC; Indirect Injection for 4JA1.
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Petrol Fuel System:
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Multi-point Fuel Injection (MPI) for C24SE and 6VE1; Direct Injection (DI) or Port Injection (PI) for HFV6 depending on sub-model.
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on engine type (petrol/diesel), driving conditions, and oil used. Refer to manual for specific recommendations.
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Transmission Fluid Change:
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Automatic: 40,000 - 80,000 km (25,000 - 50,000 miles). Manual: Check for leakage, typically serviced if issues arise. Refer to manual for specific fluid type and interval.
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Fluid Specifications
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Engine Oil Specification:
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API CD/CE or SF/SG for older diesel engines; API SG/SH or higher for petrol engines. Viscosity grades like 15W-40, 10W-30 or 5W-30 depending on engine and climate. Refer to manual for precise specifications and capacities (e.g., 4JH1-TC typically requires 7.5L).
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Coolant Specification:
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Ethylene glycol-based, anti-freeze/anti-corrosion coolant. Capacity varies by engine, typically 8-10L. Use a 50/50 mix with distilled water.
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Brake Fluid Specification:
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DOT 3 or DOT 4 brake fluid.
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Known Issues
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Common Wear Items:
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Clutch wear, brake components (pads, rotors), suspension bushings and ball joints, exhaust system corrosion, radiator hoses, glow plugs (diesel), EGR valve (diesel).
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Diesel Specific Issues:
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Potential for turbocharger issues on 4JH1-TC if maintenance is neglected, injector problems, DPF (Diesel Particulate Filter) issues on later emissions models (though less common on this generation).
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