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Mercedes Benz C209 CLK Class Full Service & Repair Manual 2003-2009

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK Class Model Code: C209 Years Covered: 2003-2009 Codes Chassis Code: C209 👋 Introduction Market Position Vehicle Segment: Compact Luxury Sports Coupe/Convertible. Target...
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Mercedes Benz C209 CLK Class Full Service & Repair Manual 2003-2009
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK Class
Model Code:
C209
Years Covered:
2003-2009
Codes
Chassis Code:
C209
👋 Introduction
Market Position
Vehicle Segment:
Compact Luxury Sports Coupe/Convertible.
Target Audience:
Enthusiasts and owners seeking in-depth technical knowledge for DIY maintenance and repair of their Mercedes-Benz CLK Class vehicle.
Competitive Analysis
Key Competitors:
BMW 3 Series Coupe/Convertible, Audi A4 Cabriolet, Lexus IS Convertible.
Key Features
Manual Features:
Factory-level detail, step-by-step instructions, detailed diagrams and photos, comprehensive system coverage, lifetime usage.
Vehicle Appeal:
Stylish design, comfortable ride, strong performance (especially AMG variants), quality interior materials, advanced technology for its era.
📋 Manual Details
Coverage Areas
Market Focus:
Global (primarily North America and Europe)
Vehicle Variants Covered:
All C209 CLK Class variants including CLK320, CLK500, CLK55 AMG, CLK63 AMG, and their respective coupe and convertible body styles.
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided but indicated as extensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (assumed based on product description and typical availability)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system.
Transmission:
Automatic transmission (e.g., 722.6, 722.9) service, repair, and troubleshooting.
Drivetrain:
Driveshafts, differential, axles, and related components.
Suspension And Steering:
Front and rear suspension, steering gear, power steering system, wheel alignment.
Brakes:
Brake system components, ABS, ESP, SBC (Sensotronic Brake Control) where applicable, brake fluid, rotor and pad replacement, hydraulic circuits.
Electrical System:
Battery, charging system, starter, lighting, power windows, mirrors, seats, wipers, horn, fuse box diagrams, wiring schematics.
Comfort And Convenience:
Climate control (HVAC), infotainment systems (COMAND, Audio), power seats, door locks, remote keyless entry, convertible top operation.
Body And Interior:
Body panel removal and installation, interior trim, upholstery, doors, hoods, trunk lid, convertible top mechanisms.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), common fault diagnosis, testing procedures for various systems.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid level checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad and rotor service, battery maintenance.
Repair:
Engine component replacement (e.g., alternator, starter, water pump), transmission service, suspension and steering component replacement, brake caliper and line repair, electrical component diagnosis and replacement, convertible top repair.
Troubleshooting:
Step-by-step diagnostic guides for various drivability, electrical, and mechanical issues.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, engine data, dimensional data.
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems.
Exploded Diagrams:
High-detail exploded views of components and assemblies for easier identification and reassembly.
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork.
Diagnostic Tools:
References specific diagnostic tools and procedures used by Mercedes-Benz technicians (e.g., Star Diagnosis).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text due to PDF format, enabling quick information retrieval.
Print Quality
Printable:
Yes, single pages or the entire manual can be printed.
Binding Type
Binding:
Not applicable (digital format). If printed, would typically be comb or spiral bound for ease of use.
Paper Type
Paper Quality:
Not applicable (digital format). Factory manuals often printed on high-quality, durable paper.
Licensing And Access
Usage Rights:
Lifetime use, unlimited installations across multiple devices.
Updates:
No expiry dates or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Options:
M112 (3.2L V6), M272 (3.5L V6), M113 (5.0L V8), M113 E55 (5.4L V8 Supercharged for AMG).
Engine Code Example:
CLK320 (W209) commonly used M112 E32 engine (3199 cc, 215 hp @ 5700 rpm, 229 lb-ft @ 3000-4800 rpm).
Engine Code Example V8:
CLK500 (W209) used M113 E50 engine (4966 cc, 302 hp @ 5600 rpm, 339 lb-ft @ 2700-4250 rpm).
Engine Code Example Amg:
CLK55 AMG (W209) used M113 E55ML engine (5439 cc, 469 hp @ 6100 rpm, 516 lb-ft @ 2650-4500 rpm - Note: HP figures vary slightly based on source and specific market tuning).
Performance
Horsepower Range:
215 hp (CLK320) to 469 hp (CLK55 AMG)
Torque Range:
229 lb-ft (CLK320) to 516 lb-ft (CLK55 AMG)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with sequential multi-point injection.
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Automatic Transmission (722.6) for most V6 models.
Transmission Type V8:
5-speed Automatic Transmission (722.6) for CLK500.
Optional
Transmission Type Amg:
5-speed AMG SpeedShift Automatic Transmission (722.6) for CLK55 AMG.
Transmission Type Later Models:
7-speed Automatic Transmission (722.9 - 7G-TRONIC) introduced in later model years, particularly on CLK350 and CLK500 variants.
Features
Features:
Tiptronic-style manual shifting capability (steering wheel or shifter mounted paddles).
📐 Dimensions
Exterior
Length:
Approx. 182.2 inches (4628 mm)
Width:
Approx. 69.7 inches (1770 mm)
Height:
Approx. 54.7 inches (1390 mm)
Wheelbase:
Approx. 105.9 inches (2690 mm)
Weights
Curb Weight:
Approx. 3400 - 3800 lbs (1540 - 1725 kg) depending on engine and body style.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally good to excellent ratings, often achieving 4 or 5 stars in frontal and side impact tests from NHTSA and IIHS for models within this period. Specific ratings vary by model year and test configuration.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), optional Sensotronic Brake Control (SBC) in early models.
Passive Features
Passive Safety Features:
Front airbags, side airbags, front and rear head protection airbags, three-point seat belts with pre-tensioners, active head restraints, rollover protection system for convertibles.
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system, featuring radio, CD player, optional navigation, and telephone integration. Early models might have Audio 20 or Audio 50 APS.
Connectivity:
Optional Bluetooth connectivity for mobile phones, optional SiriusXM Satellite Radio, CD changer.
Driver Assistance
Driver Assistance Systems:
Cruise control, optional parking sensors (Parktronic), optional rain-sensing wipers, optional bi-xenon headlamps with cornering function.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first, depending on driving conditions and oil used. Often determined by the vehicle's 'Service A' or 'Service B' indicator.
Transmission Fluid Change:
Recommended every 40,000-60,000 miles for automatic transmissions, especially the 722.6 and 722.9, though Mercedes-Benz historically listed some as 'lifetime' fill, independent service is often advised.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
MB 229.5 or MB 229.51 synthetic oil (e.g., Mobil 1 0W-40, Castrol SLX Professional 0W-30). Consult specific model year for exact specification.
Transmission Fluid:
MB 236.10 or MB 236.14 for 722.6; MB 236.14 for 722.9 (e.g., Shell ATF 134, Liqui Moly Top Tec ATF 1200).
Coolant:
MB 325.0 or MB 326.0 (Ethylene Glycol based, purple color).
Brake Fluid:
DOT 4 Plus (MB 331.0 specification).
Known Issues
Common Problems General:
Oil leaks (valve cover gaskets, oil cooler seals), cooling system issues (water pump, thermostat, plastic coolant pipes), ABC suspension issues (if equipped, less common on CLK), interior trim wear, electronic module failures (SAM units, EIS), SBC system faults on early models.
Known Issues Convertible Top:
Hydraulic leaks in the convertible top system, micro-switches, pump issues, fabric wear.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mercedes-Benz has a long history of producing luxury, performance, and safety-oriented vehicles, known for engineering excellence and technological innovation.
Model Evolution
Clk Class Positioning:
The CLK Class (C209) was positioned as a stylish, sporty, and more accessible alternative to the larger E-Class Coupe/Convertible, sharing many components with the C-Class platform.
C209 Generation:
This generation (C209) succeeded the C208 CLK Class and was produced from 2002 to 2009. It featured updated styling, improved technology, and a wider range of engine options, including the potent AMG variants.
Production
Production Period:
2002-2009
Manufacturing Locations:
Primarily manufactured in Germany.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the C209 CLK Class are not prominently highlighted, Mercedes-Benz vehicles of this era consistently received accolades for safety, comfort, and build quality. Competitors like the BMW 3 Series often garnered segment-specific awards. The CLK's strength lay in its blend of luxury, performance, and open-top motoring.
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