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Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010

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This manual covers the utility ATV, manufactured between 2003 and 2010. Renowned for its ruggedness and reliability, the 350 is engineered for demanding off-road applications, offering dependable performance for work...
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类型: Atv
厂商:
斯库: 56544
Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010Yamaha GRIZZLY 350 2WD Full Service & Repair Manual 2003-2010
This manual covers the utility ATV, manufactured between 2003 and 2010. Renowned for its ruggedness and reliability, the 350 is engineered for demanding off-road applications, offering dependable performance for work and recreation. Its four-stroke, single-cylinder engine, coupled with an automatic CVT transmission and a robust 2WD drivetrain, provides a balanced blend of power and control. Key features include substantial front and rear rack capacity for carrying gear and a comfortable, intuitive control layout designed for extended use. This comprehensive Factory Service Manual (FSM) provides detailed procedures for the maintenance, troubleshooting, and repair of the 350 2WD. It encompasses all major systems, including the engine, transmission, drivetrain, suspension, brakes, and electrical components. The manual includes routine maintenance schedules, diagnostic guides for common issues, and step-by-step instructions for major repairs and component overhauls. With factory-level technical depth, including torque specifications and wiring diagrams, this English-language resource is an essential tool for DIY enthusiasts, independent repair shops, and service technicians seeking to maintain and restore the vehicle to optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 350
Sub Model:
2WD
Product Type:
Service and Repair Manual
Generation
Covered Years:
2003-2010
👋 Introduction
Market Position
Target User:
DIY enthusiasts, independent repair shops, and Yamaha service technicians
Competitive Analysis
Value Proposition:
Provides comprehensive factory-level repair information, saving significant costs compared to authorized dealer service
Key Features
Completeness:
Covers all aspects of maintenance, troubleshooting, and repair for the specified model range
Accessibility:
Instant download to computers, tablets, and smartphones for on-demand reference
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service, repair, and workshop procedures
Page Count
Estimated Pages:
Likely 400-800 pages (typical for this era/type of manual)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine overhaul, tuning, lubrication, cooling, and exhaust systems
Transmission:
Automatic transmission (CVT) operation, maintenance, disassembly, and reassembly
Drivetrain:
2WD system, drive shafts, differentials, and related components
Suspension:
Front and rear suspension components, shock absorbers, control arms, and wheel bearings
Brakes:
Front and rear brake system inspection, maintenance, fluid replacement, and component repair
Electrical:
Ignition system, starting system, charging system, lighting, wiring diagrams, and component testing
Fuel System:
Carburetor (likely Mikuni), fuel pump, fuel filter, and tank inspection/maintenance
Frame And Body:
Chassis inspection, body panel removal/installation, plastics, and seating
Controls:
Handlebars, throttle controls, brake levers, and shifter operation
Cooling System:
Radiator, fan, hoses, and coolant specifications
Exhaust System:
Muffler, header pipe, and heat shield maintenance
Wheels And Tires:
Tire pressure, sizes, and wheel maintenance
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, and general inspections
Troubleshooting:
Diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, and electrical system diagnostics
Component Disassembly:
Step-by-step instructions for dismantling and reassembling all major vehicle components
Wiring Diagrams:
Detailed electrical schematics for all systems
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth:
Factory-level, comprehensive diagnostics, repair, and rebuilding procedures
Diagnostics:
In-depth diagnostic trees and fault code explanations (if applicable to this era)
Rebuilds:
Complete instructions for engine and transmission rebuilds with detailed component tolerances
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original factory documentation, suitable for printing
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Features
Searchability:
Searchable text within the PDF document for quick information retrieval
Licensing:
No expiry dates, perpetual access
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, single-cylinder
Displacement:
348cc (approximate)
Bore X Stroke:
83.0 mm x 64.5 mm (typical for this engine family)
Compression Ratio:
9.2:1 (typical)
Performance
Horsepower:
Approx. 18-20 HP @ 6000 RPM (estimated)
Torque:
Approx. 20-22 lb-ft @ 4500 RPM (estimated)
Fuel System
Carburetor Type:
Mikuni BSR33 (typical) or similar downdraft carburetor
Fuel Type:
Unleaded gasoline, 87 octane minimum
Lubrication
Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher
Oil Capacity:
Approx. 1.8 liters (1.9 US qt) with filter change
🔧 Transmission
Standard
Type:
Automatic Continuously Variable Transmission (CVT) with Ultramatic® system
Drive System:
2WD (Rear Wheel Drive)
Optional
Optional Drivetrain:
N/A (This model is specifically 2WD)
Features
Gear Selection:
High, Low, Neutral, Reverse
Transmission Fluid:
Yamaha recommended CVT fluid or equivalent SAE 10W-30 API SG
📐 Dimensions
Exterior
Length:
Approx. 1985 mm (78.1 in)
Width:
Approx. 1095 mm (43.1 in)
Height:
Approx. 1150 mm (45.3 in)
Wheelbase:
Approx. 1250 mm (49.2 in)
Weights
Dry Weight:
Approx. 255 kg (562 lbs)
Curb Weight:
Approx. 271 kg (598 lbs) (with all fluids)
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4x110 mm
Clearance
Ground Clearance:
Approx. 210 mm (8.3 in)
🛡️ Safety Features
Ratings
Atv Classification:
Utility ATV
Active Features
Braking System:
Front hydraulic disc brakes, rear sealed drum brake
Parking Brake:
Mechanical parking brake mechanism integrated into rear brake
Passive Features
Lighting:
Dual 30W halogen headlights, 15W brake/taillight
Ergonomics:
Comfortable seating position, intuitive controls, handlebar padding
💡 Technology Features
Infotainment
Display:
Basic LCD display showing gear selection, odometer, trip meter, and indicator lights
Driver Assistance
Features:
N/A (This is a utility ATV; driver assistance technologies are not applicable)
Connectivity
Features:
N/A (No external connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or annually, whichever comes first
Air Filter Cleaning:
Every 20 hours or annually, clean more frequently in dusty conditions
Spark Plug Replacement:
Every 100 hours or annually
Transmission Oil Change:
Every 200 hours or annually
Brake Fluid Flush:
Every 2 years or as needed
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SG
Cooling System Coolant:
Permanent type antifreeze (ethylene glycol base) with Yamaha recommendations
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Brake pads, CVT belt, suspension bushings, wheel bearings
Potential Faults:
Carburetor gumming due to fuel storage, occasional starter solenoid issues, potential for CV boot tears in extreme conditions
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Specialty:
Renowned for high-performance motorcycles, ATVs, and marine products
Model Evolution
Lineage:
The Grizzly line has been a cornerstone of Yamaha's ATV offerings, known for its ruggedness and reliability. The 350cc model represents a mid-range utility ATV.
Production
Manufacturing Location:
Typically manufactured in Japan or other Yamaha global facilities
🏆 Awards & Recognition
Recognitions
Atv Industry Standing:
Yamaha Grizzly models are consistently recognized for their durability, off-road capability, and reliable performance in the utility ATV segment.
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