Target Audience:
Yamaha Grizzly owners, DIY mechanics, and independent repair shops
Value Proposition:
Provides factory-level repair information, enabling users to perform maintenance and repairs themselves, saving on dealership labor costs.
Documentation Type:
Vehicle/model specific, not generic.
Delivery Method:
Instant Download
Payment Methods:
Major Credit/Debit Cards, PayPal
Engine Systems:
Engine disassembly, assembly, lubrication, cooling, fuel system (carburetor, fuel pump), ignition system, exhaust system, piston, cylinder, crankshaft, camshaft, valve timing.
Drivetrain Systems:
Transmission (automatic, CVT), final drive, differential, driveshafts, U-joints, clutches (primary and secondary), reduction gears, gear shifting mechanisms.
Chassis Systems:
Frame, suspension (front and rear A-arms, shocks, springs), steering system (handlebars, tie rods, steering shaft), wheels, tires.
Electrical Systems:
Wiring schematics, lighting (headlights, taillights, indicators), battery, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition coil, CDI unit, fuses, relays, instrument panel.
Braking Systems:
Front and rear brake calipers, brake discs, brake lines, master cylinders, brake fluid, parking brake.
Bodywork And Trim:
Body panels, fenders, racks, seat, handlebars, controls, storage compartments.
Maintenance Procedures:
Oil changes, filter replacements (oil, air), spark plug replacement, valve adjustments, chain lubrication/adjustment, brake bleeding, coolant checks/replacement.
Diagnostic Procedures:
Troubleshooting guides for common issues, electrical system diagnosis, engine performance testing, carburetor adjustment procedures.
Repair Procedures:
Complete disassembly and reassembly instructions for all major components, component replacement guides, seal and gasket replacement.
Installation Procedures:
Factory specifications for component installation and torquing.
Depth Of Information:
Factory-level detailed instructions, diagnostic procedures, wiring schematics, torque specifications, critical measurements, and overhaul procedures.
File Type:
PDF (Portable Document Format)
Accessibility:
Downloadable for instant access
Printability:
All pages printable
Image Resolution:
Images can be blown up and printed in enlarged copies
Binding Format:
Digital PDF (no physical binding)
Paper Format:
Digital (printable on user-specified paper)
Operating Systems:
Windows (7, Vista 32/64, XP, ME, 98, NT, 2000) and Mac computers
Required Software:
Adobe PDF Reader
Engine Type 350:
Air-cooled, SOHC, 4-stroke
Displacement 350:
348 cc (approximate)
Engine Type 400:
Air-cooled, SOHC, 4-stroke
Displacement 400:
386 cc (approximate)
Horsepower Range:
Typical for this class: 20-25 HP (estimated, varies by exact model and tuning)
Torque Range:
Suitable for off-road use, emphasis on low-end torque (specific figures not provided, but expected to be robust).
Fuel Delivery:
Carburetor (specific models like Mikuni may be detailed)
Fuel Type:
Unleaded Gasoline
Ignition Type:
CDI (Capacitor Discharge Ignition)
Cooling Method:
Air-cooled
Length:
Varies slightly by model year, typically around 76-79 inches
Width:
Varies slightly by model year, typically around 42-43 inches
Height:
Varies slightly by model year, typically around 44-46 inches
Dry Weight:
Approximately 550-600 lbs (varies by model and 4WD/2WD configuration)
Towing Capacity:
Typically 500 kg (1100 lbs)
Ground Clearance:
Around 10-11 inches
Engine Oil Change:
Every 100 hours or 6 months, whichever comes first (refer to manual for exact intervals).
Air Filter Cleaning:
Every 20 hours or 3 months; replacement as needed.
Spark Plug Replacement:
Typically every 100-200 hours, or as per manual recommendation.
Valve Clearance Check:
Every 100 hours or 6 months.
Engine Oil Type:
Yamalube 4 (or equivalent SAE 20W-40 API SG or higher).
Engine Oil Capacity:
Approximately 1.9L (2.0 US qt) without filter change, 2.1L (2.2 US qt) with filter change (refer to manual for exact capacity).
Brake Fluid Type:
DOT 3 or DOT 4.
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80W-90 API GL-4).
Final Drive Oil Capacity:
Approximately 120 ml (4.1 US fl oz) (refer to manual for exact capacity).
Common Wear Items:
Brake pads, brake rotors, suspension bushings, CV joint boots, wheel bearings, starter brushes.
Carburetor Cleaning:
May require periodic cleaning or jetting adjustment due to fuel quality variations or accumulated debris.
Belt Wear:
CVT belt wear is a common maintenance item; inspection and replacement based on mileage/usage is critical.
