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Aston Martin V12 Vanquish 2003 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aston Martin Model: Vanquish Year: 2003 Body Style: 2+2 Coupe Codes Chassis Code: VH1 👋 Introduction Market Position Market Position: Ultra-luxury Grand Tourer Target Audience:...
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Aston Martin V12 Vanquish 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aston Martin
Model:
Vanquish
Year:
2003
Body Style:
2+2 Coupe
Codes
Chassis Code:
VH1
👋 Introduction
Market Position
Market Position:
Ultra-luxury Grand Tourer
Target Audience:
Aston Martin owners, independent specialists, and automotive technicians specializing in high-end vehicles.
Competitive Analysis
Competitors:
Ferrari 575M Maranello, Lamborghini Murciélago, Bentley Continental GT
Key Features
Key Features:
Hand-built construction, powerful V12 engine, exclusive design, advanced materials (e.g., bonded aluminum and composite construction)
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Page Count:
Undisclosed (described as 'hundreds of pages')
📖 Manual Coverage
Systems Covered
Systems:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Specific Engine Systems:
V12 engine mechanicals, lubrication system, cooling system, fuel injection, ignition system, engine control unit (ECU) diagnostics and calibration.
Specific Transmission Systems:
Automated manual transmission (Automax) operation, hydraulic control, clutch actuation, gear selection mechanism, differential and drive axle assembly.
Specific Chassis Systems:
Front and rear suspension (double wishbone, coil springs, adaptive dampers), steering system (rack and pinion, power assisted), braking system (ventilated discs, ABS, EBD), chassis structure and body panel repair.
Procedures Included
Procedures:
Maintenance, Repair, Rebuild, Refurbish, Restoration, Diagnostics, Tuning
Diagnostic Procedures:
Troubleshooting flowcharts, fault code interpretation, component testing for all major systems, electrical system diagnosis using wiring diagrams.
Repair Procedures:
Engine component replacement (pistons, bearings, valves), transmission rebuild, brake caliper/rotor replacement, suspension arm/bush replacement, electrical component repair/replacement, interior trim removal/installation, bodywork repair and alignment.
Technical Depth
Depth:
Comprehensive, step-by-step instructions, detailed illustrations, diagrams, photos, exploded views, troubleshooting guide, notes, cautions, warnings
Detail Level:
Professional technician level, covering complex procedures with high accuracy and detail.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text within the PDF document.
Print Quality
Print Quality:
High Resolution, Printable (individual pages or entire manual)
Print Usability:
Designed for printing specific pages or the entire manual, offering flexibility for workshop use.
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Code:
AM V12 GT
Performance
Displacement:
5.935 cc (5935 cm³)
Horsepower:
450 bhp (335 kW; 456 PS) @ 6000 rpm
Torque:
540 Nm (398 lb-ft) @ 5000 rpm
Fuel System
Fuel System:
Sequential Multi-Point Fuel Injection (Electronic)
Engine Control
Engine Management:
Fully electronic engine management system (ECU)
Cooling System
Cooling System Type:
Water-cooled
Emission System
Emission Controls:
Catalytic converters, secondary air injection
Engine Layout
Engine Layout:
V12, 60 degree bank angle
Engine Construction
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Engine Features
Valve Train:
Dual Overhead Camshafts (DOHC), 4 valves per cylinder
Bore X Stroke:
83 mm x 92 mm
Compression Ratio:
10.3:1
🔧 Transmission
Standard
Transmission Type:
Automated Manual (Semi-automatic)
Transmission Model:
Automax (developed with Ricardo)
Gear Count:
6-speed
Features
Clutch Type:
Twin-plate dry clutch
Transmission Fluid
Transmission Fluid Type:
Refer to Manual (likely specific ATF or manual transmission fluid)
Transmission Fluid Capacity:
Refer to Manual (typically around 4-5 liters for the gearbox)
📐 Dimensions
Exterior
Length:
4753 mm (187.1 in)
Width:
1987 mm (78.2 in)
Height:
1317 mm (51.9 in)
Wheelbase:
2737 mm (107.8 in)
Front Track:
1595 mm (62.8 in)
Rear Track:
1630 mm (64.2 in)
Weights
Curb Weight:
1735 kg (3825 lbs)
Towing Capacity:
Not designed for towing
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for period/class of vehicle
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Traction Control System (TCS), Electronic Stability Control (ESC - often optional or integrated)
Passive Features
Passive Safety Features:
Driver and passenger airbags, front and side impact protection, reinforced passenger cell
💡 Technology Features
Infotainment
Infotainment System:
Period-appropriate infotainment system, typically including CD player, radio, and possibly a basic navigation system.
Driver Assistance
Driver Assistance Features:
Traction Control, ABS, EBD, Cruise Control
Adaptive Cruise Control:
Not available on this model year
Connectivity
Connectivity:
Limited by period standards; likely basic audio inputs.
🔧 Maintenance
Service Intervals
Major Service Interval:
Refer to Manual (typically annually or every 10,000-15,000 miles, with specific checks at interim intervals)
Oil Change Interval:
Refer to Manual (typically annually or 10,000 miles, whichever comes first)
Fluid Specifications
Engine Oil Type:
Refer to Manual (likely a high-performance synthetic, e.g., 0W-40 or 5W-50 API SL or higher)
Coolant Type:
Refer to Manual (likely a long-life OAT or HOAT coolant)
Brake Fluid Type:
Refer to Manual (likely DOT 4 or DOT 5.1)
Power Steering Fluid Type:
Refer to Manual (likely a specific hydraulic fluid)
Differential Fluid Type:
Refer to Manual (likely a synthetic gear oil, e.g., 75W-90 API GL-5)
Coolant Capacity:
Refer to Manual (typically around 12-15 liters)
Known Issues
Common Issues:
Early automated manual transmission ('Automax') can be jerky, potential for electronic glitches, fuel pump relay issues, wear on suspension components due to performance nature, clutch wear.
Parts Reference
Air Filter Part Number:
Refer to Manual (Specific to engine variant, e.g., Land Rover applications might share some components or have similar part numbers but always verify)
Oil Filter Part Number:
Refer to Manual (Specific to engine variant, e.g., Land Rover applications might share some components or have similar part numbers but always verify)
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aston Martin is a British manufacturer of luxury sports cars and grand tourers, renowned for its association with James Bond and elegant, high-performance vehicles.
Model Evolution
Model Evolution:
The V12 Vanquish was the flagship model of Aston Martin at its introduction, succeeding the Virage and V8 Vantage. It was designed by Ian Callum and represented a significant advancement in Aston Martin's design and engineering.
Project Code:
Project X10
Production
Production Years:
2001-2007 (original V12 Vanquish), followed by the V12 Vanquish S (2004-2007)
Manufacturing Location:
Newport Pagnell, Buckinghamshire, England
🏆 Awards & Recognition
Recognitions
Recognitions:
Praised for its design and performance upon release, often featured in automotive enthusiast publications.
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