2003 Daewoo Matiz Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Year: 2003 Generation Generation Code: M100/M150 (Post-facelift) Codes Chassis Code: M100/M150 👋 Introduction Market Position Segment: City Car / Kei Car Segment...

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标签: 2003 Car Cars Daewoo Matiz

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Matiz

Year:

Generation

Generation Code:

M100/M150 (Post-facelift)

Codes

Chassis Code:

M100/M150

👋 Introduction

Market Position

Segment:

City Car / Kei Car Segment (Global)

Competitive Analysis

Key Competitors Era:

Suzuki Alto, Kia Picanto, Hyundai Getz, Chevrolet Spark (later iterations)

Key Features

Design Philosophy:

Compact, fuel-efficient, and economical urban transport.

Target Audience:

First-time car buyers, budget-conscious consumers, urban commuters.

Manual Value Proposition

Benefit:

Enables Do-It-Yourself (DIY) repairs and maintenance, saving money on labor costs.

Ease Of Use:

Step-by-step instructions make repairs easy for any skill level.

📋 Manual Details

Coverage Areas

General Information:

Engine:

Suspension:

Drive Axle:

Brakes:

Transaxle:

Steering:

HVAC:

Restraints:

Body Accessories:

Page Count

Estimated Pages:

Varies (Digital Manual)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed diagnostics, repair, and overhaul procedures for engine components.

Engine Electrical:

Wiring diagrams, sensor testing, ignition system, fuel injection system diagnostics.

Fuel System:

Fuel pump testing, injector cleaning, fuel pressure specifications, evaporative emission control (EVAP).

Cooling System:

Radiator, water pump, thermostat, fan operation, coolant capacity and type.

Exhaust System:

Catalytic converter, muffler, exhaust manifold repair and replacement.

Transmission Manual:

Clutch system, gear engagement, internal component repair, fluid specifications.

Transmission Automatic:

Shift control, torque converter, valve body diagnostics, fluid maintenance.

Suspension Front:

Struts, ball joints, control arms, bushings, alignment specifications.

Suspension Rear:

Shock absorbers, trailing arms, springs, alignment specifications.

Steering System:

Power steering pump, rack and pinion, tie rods, steering column.

Brake System Front:

Disc brake rotor and pad replacement, caliper servicing, brake fluid.

Brake System Rear:

Drum brake adjustment and replacement, wheel cylinder servicing, brake shoe replacement.

Anti Lock Brakes ABS:

ABS modulator, wheel speed sensors, ABS control module diagnostics.

Drive Axles Cv Joints:

Axle shaft removal, CV joint boot replacement, bearing inspection.

Wheel Bearings:

Front and rear wheel bearing replacement procedures.

HVAC System:

Air conditioning system charging, compressor diagnostics, heater core service, blower motor replacement.

Body Interior:

Dashboard removal, seat adjustment, trim panel replacement, door panel removal.

Body Exterior:

Door panel alignment, bumper repair, headlight and taillight replacement, glass replacement.

Electrical System Lighting:

Headlight, taillight, turn signal, interior lighting troubleshooting.

Electrical System Instruments:

Instrument cluster diagnostics, gauge functionality testing.

Electrical System Audio:

Radio removal, speaker replacement, wiring for aftermarket audio.

Restraint Systems Airbags:

Airbag system components, sensor diagnostics, airbag module replacement.

Restraint Systems Seatbelts:

Seatbelt mechanism inspection and replacement.

Procedures Included

Basic Maintenance:

Oil changes, filter replacements, fluid checks, tire rotations, spark plug replacement.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon problems.

Component Replacement:

Detailed instructions for replacing major and minor vehicle components.

Diagnostic Troubleshooting:

Systematic approaches to diagnosing faults using various tools and techniques.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Torque Specifications:

Precise torque values for critical fasteners.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth:

Comprehensive (from basic maintenance to full engine/transmission rebuilds).

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader

Print Quality

Printability:

All pages are printable

Binding Type

Type:

Digital Download (PDF)

Paper Type

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Code:

F8CV (commonly)

Configuration:

Inline 3-cylinder, 12-valve, SOHC

Displacement:

796 cc (0.8 Liters)

Performance

Horsepower:

Approx. 52 HP @ 6000 RPM

Torque:

Approx. 71 Nm (52 lb-ft) @ 4600 RPM

Fuel System

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating as per local market recommendations)

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., 50/50 mix with distilled water)

Engine Oil

Oil Type Recommendation:

API SG, SF, or SH; SAE 10W-30 or 10W-40 (check manual for specific conditions)

🔧 Transmission

Standard

Type:

5-speed Manual Transaxle

Optional

Type:

3-speed Automatic Transaxle (availability varies by market)

Features

Manual Fluid Type:

GL-4 SAE 75W-90 or 75W-85 Gear Oil (check manual for exact specification)

Automatic Fluid Type:

Dexron III or equivalent automatic transmission fluid (ATF)

📐 Dimensions

Exterior

Length:

Approx. 3,495 mm (137.6 in)

Width:

Approx. 1,495 mm (58.9 in)

Height:

Approx. 1,485 mm (58.5 in)

Weights

Curb Weight:

Approx. 740-800 kg (1631-1764 lbs) depending on trim and equipment

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Typically 3-star for adult occupant protection in early models.

Active Features

Optional on many models, standard on some higher trims.

Passive Features

Airbags:

Driver and passenger front airbags (standard or optional depending on market and trim).

Seatbelts:

3-point front and rear seatbelts (rear middle may be lap belt in some configurations).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player or cassette deck (optional).

Driver Assistance

Features:

Limited, primarily focused on safety basics like ABS (optional).

Connectivity

Features:

No advanced connectivity features typically found in modern vehicles.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first (refer to manual for exact recommendation).

Air Filter Replacement:

Every 15,000 km (9,000 miles) or 12 months.

Spark Plug Replacement:

Every 30,000 km (18,000 miles) or 24 months.

Timing Belt Replacement:

Crucial interval, typically 60,000 km (36,000 miles) or 4 years due to interference engine design. *Refer to manual for exact specification.*

Fluid Specifications

Coolant Capacity:

Approx. 4.0 Liters (check manual for precise capacity)

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Front brake pads/rotors, rear wheel cylinders/shoes, suspension bushings, clutch wear.

Engine Management:

Occasional issues with crank/cam sensors, fuel injectors, and ignition coils.

Exhaust System:

Corrosion and leaks can develop over time.

HVAC System:

Refrigerant leaks, blower motor failure, clogged heater cores.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea

Model Evolution

First Generation Introduction:

Introduced in 1997 as a competitor in the microcar segment.

Post Facelift Design:

The 2003 model falls under the M150 generation, featuring updated styling, particularly the front end, compared to the original M100.

Production

Manufacturing Locations:

Primarily South Korea, with some licensed production in other countries.

Brand Context

Daewoo Acquisition:

Daewoo Motors was acquired by General Motors in 2002, leading to the Matiz being rebadged and sold under Chevrolet in many markets (as Chevrolet Matiz or Chevrolet Spark).

🏆 Awards & Recognition

Recognitions

Notable Achievements:

Recognized for its affordability and maneuverability in urban environments. Often cited as a practical choice for emerging markets.

Ratings

Safety Ratings General:

Varies by testing body and year, generally reflecting its economy car segment positioning.