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DODGE NEON SRT-4 2003 (PL PLATFORM) Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon SRT-4 Year: 2003 Platform: PL Generation Generation Code: Second Generation (2000-2006) Srt Variant Introduction: 2003 👋 Introduction Market Position Segment: Compact Performance...
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DODGE NEON SRT-4 2003 (PL PLATFORM) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon SRT-4
Year:
2003
Platform:
PL
Generation
Generation Code:
Second Generation (2000-2006)
Srt Variant Introduction:
2003
👋 Introduction
Market Position
Segment:
Compact Performance Sedan / Hot Hatch segment
Usp Srt4:
Affordable, turbocharged performance with aggressive styling
Competitive Analysis
Key Competitors:
Subaru WRX, Mitsubishi Lancer Evolution (though often positioned below these), Honda Civic Si
Key Features
Engine Performance Focus:
Turbocharged 2.4L engine delivering significant horsepower and torque for its class
Chassis Tuning:
Performance-oriented suspension and brake upgrades
Interior Design:
Sportier seats, boost gauge, performance-oriented dashboard elements
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Additional Coverage:
General descriptions, tested effective techniques
Page Count
Estimated Page Count:
Over 1000 pages (typical for comprehensive service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially available in print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, connecting rods, crankshaft, lubrication system, cooling system
Engine Performance:
Fuel system (injection, pump, injectors), ignition system, emissions control, turbocharger system
Transmission Manual:
Manual transmission (Getrag NV3500/NV1500 variants), clutch, driveline, axles, CV joints
Transmission Automatic:
Automatic transmission (less common for SRT-4, but may be covered if applicable to base models)
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link), springs, shock absorbers, sway bars
Brakes:
Brake system components (discs, calipers, pads, master cylinder, ABS), hydraulic lines, parking brake
Steering:
Power steering system, steering column, steering gear/rack and pinion
Electrical System:
Battery, charging system, starting system, lighting, wipers, horn, power accessories
Body And Chassis:
Body structure, exterior panels, doors, hood, trunk, interior trim, glass, seals
HVAC:
Heating, Ventilation, and Air Conditioning system, refrigerant, components
Diagnostics:
On-Board Diagnostics (OBD-II), diagnostic trouble codes (DTCs), troubleshooting flowcharts
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement
Component Removal Installation:
Engine, transmission, suspension components, brake calipers, alternators, starters, radiators
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting
Rebuilding Overhaul:
Engine, transmission, turbocharger, and other major component overhaul procedures
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Specifications Data:
Torque specifications, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds)
Diagnostic Focus:
In-depth diagnostic flowcharts and procedures utilizing OBD-II data
Assembly Disassembly:
Detailed step-by-step instructions with diagrams for all major and minor components
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval
Print Quality
Quality:
High-resolution, clear diagrams and text (for digital copies)
Binding Type
Binding:
N/A (for digital), typically coil or perfect bound (for print)
Paper Type
Paper:
N/A (for digital), typically heavy-duty, coated paper stock (for print)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EDT (Turbocharged)
Engine Type:
Inline 4-Cylinder, DOHC, 16-valve, Turbocharged
Displacement:
2.4 Liters (2429 cc)
Performance
Horsepower:
205 hp @ 5200 rpm
Torque:
240 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI), Turbocharged with intercooler
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Engine Management
ECM:
Engine Control Module (ECM) for managing engine functions, boost, and fuel delivery
Turbocharger
Turbo Model:
Garrett T25 or similar (stock specification)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Gearbox Model:
Getrag NV3500 (common, though NV1500 variants exist)
Optional
Type:
None (SRT-4 exclusively manual)
Features
Clutch:
Hydraulically actuated, single-plate dry clutch
Differential:
Limited Slip Differential (LSD) often standard or a popular dealer upgrade
📐 Dimensions
Exterior
Length:
Approximately 174.4 inches (4430 mm)
Width:
Approximately 67.7 inches (1720 mm)
Height:
Approximately 56.1 inches (1425 mm)
Wheelbase:
Approximately 104.3 inches (2649 mm)
Weights
Curb Weight:
Around 3000 lbs (1360 kg)
Gross Vehicle Weight Rating:
Not explicitly listed in basic specs, but typical for compacts
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star driver, 4-star passenger (for the second-generation Neon platform, may vary slightly)
IIHS Side Impact:
Good (for the second-generation Neon platform, may vary slightly)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) often standard or available
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional front side-impact airbags (check specific vehicle build)
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Stock AM/FM/CD player, optional Infinity II premium audio system
Gauges:
Dash-mounted boost gauge is a signature feature of the SRT-4
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Connectivity Options:
Limited for 2003; no factory Bluetooth or USB. Aftermarket solutions common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for exact guidance)
Air Filter Replacement:
Every 15,000-30,000 miles or annually
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type)
Fluid Specifications
Engine Oil:
API SG, SH, SJ, SL certified, SAE 5W-30 synthetic or synthetic blend recommended for optimal performance and turbocharger protection
Coolant:
Chrysler/Mopar Antifreeze/Coolant (50/50 mix with distilled water) - typically HOAT type
Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 synthetic manual transmission fluid (check manual for specific Mopar part number)
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for specific type)
Known Issues
Turbo Charger Failures:
Can experience premature turbo wear if oil changes are neglected or if run hard without proper warm-up/cool-down.
Clutch Wear:
Clutches can wear out faster than typical due to the high-torque output of the turbo engine.
Suspension Components:
Bushings and ball joints can wear over time, affecting handling.
Intercooler Issues:
The intercooler can become clogged or leak, reducing performance.
📚 Vehicle History
Brand Heritage
Dodge Performance Legacy:
Dodge has a long history of performance vehicles, including muscle cars and performance variants of mainstream models.
Model Evolution
Neon Introduction:
The Dodge Neon was introduced in 1994 as a front-wheel-drive compact car, replacing models like the Colt and Omni.
Srt Development:
SRT (Street Racing Technology) was formed to create performance versions of Chrysler Group vehicles. The Neon SRT-4 was its first compact performance offering.
Production
Assembly Location:
Belvidere Assembly Plant, Illinois, USA
Production Years:
2003-2005 (for the SRT-4 variant)
🏆 Awards & Recognition
Recognitions
Performance Awards:
Often praised in automotive publications for its performance-to-price ratio.
Ratings
Value Proposition:
Considered a performance bargain in its era.
Certifications
Epa Fuel Economy:
EPA estimates around 20 MPG city / 27 MPG highway (actual mileage varies significantly with driving style).
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