Positioning:
The 2003 Dodge Ram series represented a robust and capable line of pickup trucks, known for their strong powertrains and towing capabilities, competing directly with Ford F-Series and Chevrolet Silverado.
Competitors:
Ford F-Series (F-150, F-250, F-350), Chevrolet Silverado (1500, 2500, 3500), GMC Sierra (1500, 2500, 3500), Toyota Tundra.
Highlights:
Third Generation Ram design (distinctive grille), improved interior comfort, enhanced towing and payload capacities, advanced powertrain options.
Covered Models:
Dodge RAM 1500, 2500, 3500
Estimated Page Count:
Over 2000 pages (typical for a comprehensive factory service manual)
Type:
Factory Service Workshop Manual
Format:
Digital Download (likely PDF)
Powertrain:
Engine (mechanical, lubrication, cooling, fuel, ignition, exhaust), Transmission (manual and automatic), Drivetrain (transfer case, differentials, driveshafts, axles)
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic, ABS), Wheels and Tires
Electrical:
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, Power Accessories, HVAC Controls, Diagnostic Trouble Codes (DTCs), Wiring Diagrams
Body:
Exterior (panels, doors, bumpers, glass, mirrors), Interior (trim, seats, airbags), HVAC System (components, operation)
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, lubrication points
Diagnostics:
Troubleshooting guides, diagnostic procedures for various systems, interpretation of DTCs
Repair:
Component removal and installation, engine overhauls, transmission rebuilds, brake system repairs, suspension and steering system repairs, electrical component replacement
Specifications:
Torque specifications, clearances, fluid capacities, electrical component testing values
Depth:
Comprehensive, from basic adjustments to complete component rebuilds, including detailed schematics and diagnostic flowcharts.
Engine Option 1:
4.7L Magnum V8 (SOHC E.V.G.)
Engine Option 2:
5.9L Cummins Turbo Diesel I6 (ISB)
Engine Option 3:
5.7L HEMI V8 (Magnum)
4.7L Magnum Hp:
235 hp @ 4500 rpm
4.7L Magnum Torque:
295 lb-ft @ 3200 rpm
5.9L Cummins Hp:
235 hp @ 2900 rpm
5.9L Cummins Torque:
460 lb-ft @ 1600 rpm
5.7L Hemi Hp:
345 hp @ 5000 rpm (introduced later in the model year for some configurations)
5.7L Hemi Torque:
375 lb-ft @ 4000 rpm (introduced later in the model year for some configurations)
Fuel Injection Type:
Sequential Multiport Fuel Injection (MPI) for gasoline engines, High-pressure Common Rail (HPCR) for Cummins diesel.
Fuel Type:
Unleaded gasoline (87 octane recommended), Diesel fuel (#2 Ultra Low Sulfur Diesel recommended).
Transmission Option 1:
4-speed automatic (42RE/44RE/48RE for gasoline engines)
Transmission Option 2:
5-speed manual (NV4500 for diesel, NV3500 for gasoline 1500)
Transmission Option 3:
4-speed automatic (47RE/48RE for heavy-duty gas and diesel)
Overdrive:
All automatic transmissions feature overdrive (4th gear).
Transfer Case:
Part-time 4WD system (NV241 DHD/DLD, electronic shift-on-the-fly available).
Wheelbase 1500:
134.5 inches (standard bed), 140.5 inches (Mega Cab)
Wheelbase 2500 3500:
134.5 inches (standard bed), 154.5 inches (long bed), 153.7 inches (Mega Cab)
Bed Length:
6.3 ft (standard), 8.0 ft (long)
Curb Weight:
Approx. 4,500 - 7,000 lbs (depending on configuration)
Towing Capacity:
Up to 10,300 lbs (properly equipped 2500/3500 models)
Payload Capacity:
Up to 3,500 lbs (depending on configuration)
NHTSA Frontal Driver:
Good (for models tested, varies by specific configuration and year testing)
NHTSA Frontal Passenger:
Good (for models tested, varies by specific configuration and year testing)
IIHS Moderate Overlap Frontal:
Acceptable (for models tested, varies by specific configuration and year testing)
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional on some models, integrated with ABS.
Airbags:
Driver and passenger front airbags. Side curtain airbags available on some higher trims.
Seatbelts:
Three-point seat belts with pretensioners for all seating positions.
Audio System:
Factory AM/FM/CD player, optional cassette, premium Infinity sound system available on higher trims.
Navigation:
Optional factory navigation system was available on some models.
Cruise Control:
Standard cruise control on most models.
Power Features:
Power windows, power door locks, power mirrors available depending on trim level.
Oil Change Gasoline:
Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions). Refer to manual for specific recommendations.
Oil Change Diesel:
Every 7,500 miles or 6 months with synthetic diesel oil. Refer to manual for specific recommendations.
Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Fuel Filter Gasoline:
Replace every 30,000 miles.
Fuel Filter Diesel:
Replace every 15,000 miles (primary filter) and 30,000 miles (water separator).
Engine Oil 4.7L:
SAE 5W-30 (API Certified SN or newer)
Engine Oil 5.9L Cummins:
SAE 15W-40 (API CJ-4 or CK-4 rated diesel engine oil)
Transmission Fluid Auto:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Manual Nv3500:
MS-50 (Manual Transmission Lubricant)
Transmission Fluid Manual Nv4500:
GL-3 or GL-4 (Manual Transmission Lubricant, specific weight depends on temperature)
Coolant:
HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Orange (Chrysler Material Standard MS-9769)
Brake Fluid:
DOT 3 or DOT 4.
Common Problems:
Common issues can include: transmission hard shifting (especially with the 48RE), coolant leaks from the water pump or heater core, exhaust manifold leaks (especially on V8s), interior trim wear, potential for steering linkage wear, and rust on body panels in corrosive environments.
Diesel Specific Issues:
For the 5.9L Cummins: injector pump issues (VP44), lift pump failures, and occasional turbocharger wear. Fuel filter changes are critical for longevity.
Dodge Truck Legacy:
Dodge has a long history of producing durable and powerful trucks, dating back to the Power Wagon in the 1940s. The Ram nameplate became distinct from Dodge in 2009.
Third Generation Ram:
The 2003 model year marked the introduction of the third generation of the Dodge Ram pickup truck (2002-2008). This generation saw a significant redesign with a more aggressive and imposing exterior, improved aerodynamics, and updated powertrains, including the introduction of the 5.7L HEMI V8.
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan.