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Harley Davidson FXDX Dyna Super Glide Sport 2003 Manual

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$16.99
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🏷️ Basic Information Identification Make: Harley-Davidson Model: FXDX Dyna Super Glide Sport Year: 2003 Sub Model: Dyna Super Glide Sport Codes Engine Family Code: Dyna 👋 Introduction Market Position Segment:...
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类型: Motorcycle
厂商:
斯库: 420072
Harley Davidson FXDX Dyna Super Glide Sport 2003 Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FXDX Dyna Super Glide Sport
Year:
2003
Sub Model:
Dyna Super Glide Sport
Codes
Engine Family Code:
Dyna
👋 Introduction
Market Position
Segment:
Performance Cruiser / Sport Cruiser
Target Audience:
Riders seeking a more aggressive and sporty riding experience from the Harley-Davidson Dyna platform.
Competitive Analysis
Key Competitors:
Other performance-oriented cruisers of the era from brands like Yamaha (V-Star), Suzuki (Boulevard), Kawasaki (Vulcan), and potentially some American V-twin manufacturers.
Key Features
Styling:
Aggressive, sporty styling with a lower profile and often dual front disc brakes.
Handling:
Designed for improved handling and cornering ability compared to standard Dyna models, often featuring stiffer suspension components.
Engine Performance:
Powered by Harley-Davidson's robust Twin Cam 88 engine, tuned for spirited performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Workshop
Diagnostic Coverage:
Troubleshooting and diagnosis of all systems
Maintenance Coverage:
Scheduled maintenance, fluid changes, component inspection
Page Count
Estimated Page Count:
Approximately 500-700 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Service and Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF), potentially available in print
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, disassembly, tuning, and overhaul of Twin Cam 88 engine variants.
Transmission:
5-speed gearbox service, repair, and adjustment.
Fuel System:
Carburetor (Keihin CV) or fuel injection system service, cleaning, and adjustments.
Electrical System:
Wiring diagrams, ignition system, lighting, charging system, starter, battery maintenance.
Suspension:
Front fork (Showabased with cartridge damping) and rear shock absorber service, adjustments, and replacement.
Brakes:
Front and rear hydraulic brake system service, caliper overhaul, pad replacement, and bleeding.
Chassis:
Frame, swingarm, steering head, and wheel bearing service.
Bodywork:
Fairing, fenders, fuel tank, seat, and controls removal and installation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment (if applicable), belt inspection.
Troubleshooting:
Detailed diagnostic flowcharts for common and uncommon problems.
Rebuilding Procedures:
Complete step-by-step instructions for engine and transmission rebuilds.
Special Tool Requirements:
Lists and descriptions of specialized tools needed for specific repairs.
Torque Specifications:
Precise torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission overhauls, suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Digital Quality:
High-resolution scans or digital-native files ensuring clarity of diagrams and text.
Binding Type
Print Binding:
If printed, typically spiral-bound or saddle-stitched for lay-flat usability.
Paper Type
Print Paper:
If printed, durable, heavy-stock paper suitable for workshop environments.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin, Twin Cam 88
Displacement:
1450 cc (88 cubic inches)
Bore X Stroke:
3.75 in x 4.00 in (95.25 mm x 101.6 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead valves (OHV), 2 valves per cylinder
Performance
Horsepower:
Approximately 65-70 HP (estimated, subject to tuning and specific model variants)
Torque:
Approximately 75-80 ft-lbs (estimated, subject to tuning and specific model variants)
Fuel System
Carburetor:
Keihin CV (Constant Velocity) 40 mm (standard for many models of this era), or Electronic Sequential Port Fuel Injection (ESPFI) depending on specific sub-variant.
Fuel Type:
Unleaded gasoline, 91 octane (minimum recommended)
🔧 Transmission
Standard
Type:
5-speed constant mesh, helical gear
Clutch:
Wet, multi-plate, diaphragm spring
Features
Drive Type:
Primary drive: Duplex chain; Final drive: Belt
Transmission Fluid Spec:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant, or equivalent SAE 80W-90 gear oil.
📐 Dimensions
Exterior
Length:
Approx. 91.7 inches (2329 mm)
Width:
Approx. 36.0 inches (914 mm)
Height:
Approx. 50.6 inches (1285 mm) (at handlebars)
Wheelbase:
Approx. 63.9 inches (1623 mm)
Ground Clearance:
Approx. 4.5 inches (114 mm)
Weights
Dry Weight:
Approx. 635 lbs (288 kg)
Wet Weight:
Approx. 675 lbs (306 kg) (estimated with fluids)
Gross Vehicle Weight Rating:
Not typically specified as a single GVWR, but individual load capacities for rider, passenger, and luggage are relevant.
Fuel Capacity
Fuel Tank Capacity:
4.8 US gallons (18.2 L)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycles are not typically subjected to standardized crash testing like automobiles. Safety is assessed through design and component specifications.
Active Features
Braking System:
Dual front disc brakes with 4-piston calipers and a single rear disc brake with 2-piston caliper for enhanced stopping power.
Suspension Tuning:
Tuned for stability and responsiveness, contributing to active safety during riding.
Passive Features
Frame Construction:
Steel cradle frame providing structural integrity.
Lighting:
Headlight, taillight, brake lights, and turn signals for visibility.
Tire Specifications:
Typically sport-oriented radial tires for optimal grip and handling.
💡 Technology Features
Infotainment
Audio System:
Optional factory-installed audio systems (radio, CD player) were available on some models, though less common on the sporty FXDX compared to touring variants.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was generally not standard on this model and was a rare option for Harley-Davidsons of this era.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or Bluetooth features as standard. Communication would be via aftermarket accessories.
Lighting Technology
Headlight Type:
Halogen headlight for illumination.
🔧 Maintenance
Service Intervals
First Service:
Typically at 1,000 miles (1,600 km) for initial break-in service (oil change, filter replacement, inspection).
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or annually, whichever comes first.
Belt Check:
Inspect belt tension and condition every 5,000 miles (8,000 km).
Spark Plug Replacement:
Typically recommended every 10,000-15,000 miles (16,000-24,000 km), consult manual for specific type and interval.
Fluid Specifications
Engine Oil Type:
Harley-Davidson Genuine V-Twin 20W-50 Synthetic Motorcycle Oil, or equivalent API CI-4 rated synthetic motorcycle oil.
Engine Oil Capacity:
Approximately 4 US quarts (3.8 L) with filter change.
Primary Chaincase Oil Type:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant, or SAE 80W-90 gear oil.
Primary Chaincase Oil Capacity:
Approximately 2.7 US quarts (2.5 L).
Transmission Oil Type:
Harley-Davidson Formula + Transmission/Primary Chaincase Lubricant, or SAE 80W-90 gear oil.
Transmission Oil Capacity:
Approximately 30 fl oz (0.9 L).
Brake Fluid:
DOT 4 hydraulic brake fluid (for hydraulic clutch and brakes).
Known Issues
Cam Chain Tensioner:
Early Twin Cam engines (pre-2007) had plastic cam chain tensioners that could wear, requiring replacement with updated hydraulic tensioners.
Rear Wheel Bearing:
Some models may experience premature rear wheel bearing failure, especially with heavier loads or aggressive riding.
Exhaust Leaks:
Exhaust header pipe gaskets and flange nuts can sometimes loosen, leading to leaks.
Clutch Cable Adjustment:
Regular clutch cable adjustment is important for proper operation.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson, founded in 1903, has a long and storied history in motorcycle manufacturing, known for its V-twin engines and iconic cruiser styling.
Model Evolution
Dyna Platform:
The Dyna platform, introduced in 1991, was designed to offer a more modern chassis and riding experience than earlier Harley-Davidson models, bridging the gap between the rigid Sportster and the large touring models.
Fxdx Positioning:
The FXDX Dyna Super Glide Sport was positioned as the performance variant of the Dyna line, featuring upgrades like dual front disc brakes, sportier suspension, and sometimes more aggressive engine tuning.
Production
Production Years:
The Dyna platform, including variants like the FXDX, was produced from 1991 to 2017. The FXDX specific model was available within this range, with the 2003 model year being a notable iteration.
Manufacturing Location:
Primarily manufactured in the United States by Harley-Davidson Motor Company.
🏆 Awards & Recognition
Recognitions
Club Recognition:
While specific 'awards' are rare for production motorcycles, the Dyna platform and its performance variants like the FXDX have garnered significant appreciation and loyalty from the Harley-Davidson enthusiast community for their blend of classic V-twin character and sporty handling.
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