Manual Coverage
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Systems Covered
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Powertrain:
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Engine mechanical (2.4L DOHC I4, 3.7L SOHC V6), fuel system, ignition system, exhaust system, engine management, cooling system, lubrication system, starting and charging system.
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Transmission:
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Automatic transmission (42LE/45RFE) and manual transmission (NV1500) service, repair, and overhaul procedures.
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Drivetrain:
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Transfer case (NV231, NV244) operation and service, front and rear axle assemblies, drive shafts, CV joints, differential service.
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Suspension Steering:
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Front and rear suspension systems (independent front, solid rear axle), steering gear, power steering system, wheel alignment specifications.
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Brakes:
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Front and rear brake systems (disc front, drum/disc rear depending on configuration), ABS, parking brake, hydraulic system component replacement and bleeding.
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Electrical Electronics:
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Complete vehicle electrical system, wiring diagrams, battery, alternator, starter, lighting, instrument cluster, body control module (BCM), power accessories, diagnostic trouble codes (DTCs).
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Body Chassis:
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Body and interior components, doors, glass, upholstery, frame, collision repair information, HVAC system, emissions control system.
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Procedures Included
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Maintenance:
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Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacements, spark plug replacement, brake pad/shoe replacement.
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Troubleshooting:
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Diagnostic procedures for all major vehicle systems, symptom-based troubleshooting guides, electrical diagnostics.
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Repair Overhaul:
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Engine disassembly and reassembly, transmission overhaul, brake component replacement, suspension component replacement, electrical component diagnosis and repair.
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Diagnostics:
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OBD-II diagnostics, specific component testing, wiring diagram interpretation.
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Technical Depth
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Depth:
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Detailed step-by-step repair instructions, torque specifications, special tool requirements, diagnostic flowcharts, specifications and tolerances for all major components.
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Safety Features
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Ratings
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NHTSA Frontal Driver Rating:
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Four Stars
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NHTSA Frontal Passenger Rating:
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Four Stars
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NHTSA Side Driver Rating:
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Five Stars
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NHTSA Side Rear Passenger Rating:
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Five Stars
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Active Features
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ABS:
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Standard Anti-lock Braking System (ABS)
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Traction Control:
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Available Traction Control System (TCS) on some models
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Passive Features
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Airbags Front:
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Standard front-seat airbags
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Airbags Side:
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Available front-seat mounted side airbags
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Seatbelts:
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Three-point seat belts for all occupants, pretensioners for front seats
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Maintenance
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Service Intervals
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Oil Change Interval Synthetic:
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10,000 miles (16,000 km) or 12 months, whichever comes first (with synthetic oil)
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Oil Change Interval Conventional:
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5,000 miles (8,000 km) or 6 months, whichever comes first (with conventional oil)
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Engine Air Filter Replacement:
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Every 30,000 miles (48,000 km) or as needed based on driving conditions.
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Spark Plug Replacement 2 4L:
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Approximately 100,000 miles (160,000 km) with platinum-tipped spark plugs.
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Spark Plug Replacement 3 7L:
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Approximately 100,000 miles (160,000 km) with platinum-tipped spark plugs.
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Fluid Specifications
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Engine Oil Spec 2 4L:
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API SN or SP, ILSAC GF-5 or GF-6, SAE 5W-30 (check owner's manual for exact specification)
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Engine Oil Spec 3 7L:
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API SN or SP, ILSAC GF-5 or GF-6, SAE 5W-30 (check owner's manual for exact specification)
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Coolant Spec:
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Mopar OAT (Organic Acid Technology) Antifreeze/Coolant 50/50 mix (MS-9769)
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Brake Fluid Spec:
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DOT 3 or DOT 4 brake fluid
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Known Issues
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Common Problem 1:
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Front suspension component wear (ball joints, control arm bushings, sway bar links) due to vehicle weight and typical usage.
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Common Problem 2:
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Rear differential pinion seal leaks.
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Common Problem 3:
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HVAC blower motor resistor failure leading to loss of fan speed control.
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Common Problem 4:
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Cracked exhaust manifolds on the 3.7L V6 engine.
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