Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Electrical System, HVAC, Body, Interior, Exterior Trim, Accessories, Emissions Control
Estimated Page Count:
800-1200 (typical for comprehensive parts catalogs of this era)
Manual Type:
Parts Manual / Parts Catalog
Format:
Digital (likely PDF or similar, with potential for interactive elements)
Engine Components:
Engine block, cylinder head, pistons, rings, crankshaft, camshafts, valves, timing system, lubrication system, cooling system, intake manifold, exhaust manifold, fuel injectors, spark plugs, engine mounts
Transmission Drivetrain Components:
Transmission case, gears, clutches, torque converter (for automatic), transfer case, propeller shafts, CV joints, differentials, axles, wheel bearings
Suspension Steering Components:
Front suspension (control arms, ball joints, springs, shocks), rear suspension (leaf springs, shocks, control arms for some configurations), steering gear, steering column, tie rods, drag links, power steering pump, steering rack
Brake Components:
Brake calipers, brake pads, brake rotors, brake drums, wheel cylinders, master cylinder, brake lines, brake hoses, ABS components
Fuel Emissions Components:
Fuel tank, fuel pump, fuel filter, fuel lines, evaporative emission control (EVAP) system, catalytic converter, oxygen sensors, EGR system
Electrical Components:
Wiring harnesses, fuse box, relays, starter motor, alternator, battery, lighting system (headlights, taillights, interior lights), sensors (engine, ABS, body), ECUs, power windows, power locks, wipers, horn
HVAC Components:
Air conditioning compressor, condenser, evaporator, blower motor, heater core, climate controls, ducting
Body Exterior Components:
Body panels (fenders, doors, hood, tailgate), bumpers, grille, mirrors, glass (windshield, side glass, rear glass), seals, weatherstripping, roof rack, running boards, exterior lighting housings
Interior Components:
Seats, seat belts, dashboard, instrument cluster, center console, door panels, headliner, floor mats, interior trim pieces, airbags
Part Identification:
Accurate identification of every factory part with corresponding OEM part numbers.
Assembly Disassembly Guides:
Exploded diagrams illustrating the assembly and disassembly sequence for various components and systems.
Interchangeability Information:
Potential for indicating part interchangeability within different configurations or model years (though primarily focused on 2003).
Diagram Clarity:
High-resolution, detailed exploded diagrams allowing for magnification of even small components.
Depth Of Information:
Comprehensive, covering all factory-specified parts and their original equipment manufacturer (OEM) part numbers.
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions (refer to owner's manual for specific recommendation).
Engine Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Cabin Air Filter Replacement:
Every 12,000-15,000 miles (19,000-24,000 km) or annually
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (48,000-96,000 km) or as per severe service schedule.
Engine Oil Type 2.4L:
SAE 5W-30 (API certified)
Engine Oil Capacity 2.4L:
4.5 quarts (4.3 liters) with filter
Engine Oil Type 3.7L:
SAE 5W-30 (API certified)
Engine Oil Capacity 3.7L:
5.0 quarts (4.7 liters) with filter
Coolant Type:
Chrysler/Mopar OAT (Organic Additive Technology) Antifreeze/Coolant - Pink (MS-9769)
Transmission Fluid Type Auto:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Type Manual:
Refer to specific manual transmission type (e.g., Mopar Manual Transmission Lubricant or equivalent GL-4)
Transfer Case Fluid Type:
Mopar NV235/NV242 Transfer Case Lubricant or equivalent (e.g., Dexron III/Mercon compatible)
Differential Fluid Type Front Rear:
API GL-5, SAE 80W-90 (for standard open differentials)
Common Issues Powertrain:
Some reports of head gasket failures on the 2.4L engine, potential for water pump leaks, automatic transmission clutch wear.
Common Issues Suspension Steering:
Wear in front suspension components (ball joints, control arm bushings), power steering pump leaks, potential for steering wander.
Common Issues Electrical:
Issues with power window motors, HVAC blower motor failures, and intermittent electrical gremlins can occur.
Common Issues Body:
Rust development on rocker panels, rear quarter panels, and tailgate hinges, particularly in areas with road salt.