2003 Mercedes-Benz CL55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL55 AMG Year: 2003 Chassis Code: C215 Codes Engine Code: M113.986 Performance Code: AMG Supercharged 👋 Introduction Market Position Segment: Full-size Luxury Coupe...

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

CL55 AMG

Year:

Chassis Code:

Codes

Engine Code:

M113.986

Performance Code:

AMG Supercharged

👋 Introduction

Market Position

Segment:

Full-size Luxury Coupe / Grand Tourer

High-performance, ultra-luxury grand tourer blending AMG power with sophisticated comfort and technology.

Competitive Analysis

Competitors:

BMW 8 Series (previous generation), Bentley Continental GT, Aston Martin DB7/V8 Vantage, Porsche 911.

Key Features

Engine Performance:

Supercharged V8 engine delivering potent acceleration and effortless cruising.

Suspension System:

Advanced Active Body Control (ABC) suspension for exceptional ride comfort and dynamic handling.

Luxury Appointments:

Premium interior materials, advanced comfort features, and sophisticated styling.

📋 Manual Details

Coverage Areas

Manual Type:

Official Service & Repair Manual Software

Language:

English

Format:

Software (Digital Download)

Platform Compatibility:

Windows PC (Specific version may vary)

Page Count:

Extensive (Detailed technical documentation comparable to over 2000 pages of printed material)

File Format

File Type:

Proprietary Software/Digital Manual

Searchability:

Full text searchable, allowing quick access to specific topics or components.

Print Quality:

High-resolution, suitable for printing individual sections or full manual.

Licensing:

Officially Licensed Product

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, repair procedures, specifications for M113.986 5.4L V8 Supercharged engine.

Engine Electrical:

Engine control module (ECM) diagnostics, sensor testing, ignition system, fuel injection system, wiring diagrams.

Transmission:

5-speed Automatic Transmission (722.6 series) - overhaul, diagnostics, fluid service, electronic controls.

Drivetrain:

Front axle, rear axle, drive shafts, differential service and repair.

Suspension:

Active Body Control (ABC) system diagnostics, repair, fluid service, components (struts, accumulators, pump).

Steering:

Power steering system, steering gear, linkage, diagnosis.

Brakes:

Anti-lock Braking System (ABS), Electronic Stability Program (ESP), brake system overhaul, rotor and pad replacement, hydraulic systems.

Wheels And Tires:

Wheel specifications, tire pressure monitoring system (TPMS) troubleshooting.

Exhaust System:

Component identification, repair, replacement.

Fuel System:

Fuel pump, injectors, fuel pressure, diagnostics.

Cooling System:

Radiator, water pump, thermostat, coolant specifications, fan systems.

Climate Control:

Automatic climate control system diagnostics, refrigerant handling, component replacement.

Body And Frame:

Body panel repair, structural components, door and window mechanisms.

Interior:

Seating systems, dashboard components, trim panel removal and installation.

Electrical System Body:

Lighting systems (headlights, taillights, interior), power accessories (windows, mirrors, locks), fuse box diagrams, wiring harnesses.

Safety Systems:

Airbag system diagnostics and replacement, seatbelt mechanisms.

Procedures Included

Maintenance Procedures:

Routine maintenance, fluid changes (oil, coolant, brake, transmission, power steering, ABC), filter replacements, spark plug service.

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation, use of diagnostic tools (e.g., STAR Diagnosis).

Repair Procedures:

Step-by-step repair instructions for all major mechanical and electrical components, including engine rebuild, transmission overhaul, ABC system repair, brake system service.

Component Replacement:

Detailed instructions for replacing parts such as alternators, starter motors, fuel pumps, radiators, suspension components, brake calipers, control modules.

Adjustment Procedures:

Alignment specifications, brake adjustments, electronic system calibration where applicable.

Technical Depth

Diagnostic Tools:

Procedures for using Mercedes-Benz specific diagnostic tools and software (e.g., STAR Diagnosis) for system analysis and programming.

Torque Specifications:

Comprehensive list of torque values for all critical fasteners throughout the vehicle.

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems, color-coded and clearly illustrating circuit layouts.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair or maintenance procedures.

⚙️ Engine Specifications

Primary Engine

Engine Type:

V8, SOHC, 24 valves, AMG Supercharged

Displacement:

5.4 Liters (5439 cc)

Bore X Stroke:

97.0 mm x 92.0 mm

Compression Ratio:

8.5:1

Performance

Horsepower:

493 hp @ 6100 rpm

Torque:

516 lb-ft (700 Nm) @ 2600-4000 rpm

Fuel System

Fuel Delivery:

Sequential Multi-Point Fuel Injection (SFI), Supercharger with intercooler

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Oil Capacity:

8.5 Liters (8.9 Quarts) with filter change (Refer to manual for exact specification)

Fluid Specifications

Engine Oil Type:

SAE 0W-40 Synthetic (MB-Approval 229.5)

Coolant Type:

Zerex G-05 (or equivalent silicate-free, ethylene glycol based coolant, typically blue)

🔧 Transmission

Standard

Type:

5-Speed Automatic (722.6 Series, NAG1)

Features

Modes:

Comfort (C) and Sport (S) modes

Transmission Fluid Capacity:

Approximately 7.5 Liters (7.9 Quarts) for dry fill. Consult manual for precise refill quantity.

Fluid Specifications

Transmission Fluid Type:

MB Fluid 236.12 or 236.14 (e.g., Pentosin ATF1, Mobil ATF 134)

📐 Dimensions

Exterior

Length:

197.4 inches (5014 mm)

Width:

73.7 inches (1872 mm)

Height:

55.4 inches (1407 mm)

Wheelbase:

116.7 inches (2965 mm)

Weights

Curb Weight:

Approx. 4,430 lbs (2010 kg)

Gross Vehicle Weight Rating:

Approx. 5,401 lbs (2450 kg)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not directly rated by NHTSA for this specific vintage model year, but built to stringent Mercedes-Benz safety standards.

Active Features

Standard Anti-lock Braking System

Standard Electronic Stability Program

Traction Control:

Standard Acceleration Skid Control (ASR)

Brake Assist:

Standard Brake Assist (BAS)

Passive Features

Airbags:

Front airbags, front side airbags, front and rear head curtain airbags (sidebags)

Seatbelts:

Pre-tensioning seatbelts with force limiters

Body Structure:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Head Unit:

COMAND (Cockpit Management and Navigation) system with integrated radio, CD player, and navigation.

Audio System:

Bose premium sound system

Display:

Color LCD screen for COMAND system

Driver Assistance

Cruise Control:

Standard cruise control, with optional Distronic adaptive cruise control on some models.

Parking Assistance:

Optional front and rear parking sensors (PARKTRONIC)

Connectivity

Bluetooth:

Optional, often via aftermarket integration or specific dealer-installed modules.

Telematics:

Mercedes-Benz Tele Aid emergency call system (service may have been discontinued).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 10,000 miles or 12 months, whichever comes first, using synthetic oil (refer to specific model year service schedule).

Transmission Fluid Service:

Recommended every 40,000-60,000 miles or as per the Service A/B schedule.

Abc Fluid Service:

Recommended every 40,000 miles or every 2-3 years for fluid replacement and filter change.

Fluid Specifications

Brake Fluid Type:

DOT 4 PLUS (MB-Approval 331.0)

Power Steering Fluid Type:

Pentosin CHF 11S (or MB specification 343.0)

Windshield Washer Fluid:

Concentrated washer fluid additive mixed with distilled water.

Known Issues

Abc System Leaks:

Common issues include o-ring degradation, hose leaks, and pump failure leading to suspension sag.

Supercharger Clutch:

Idler pulley and supercharger clutch bearings can wear out, causing noise.

Coil Springs Failure:

Hydraulic accumulators in the ABC system can fail, causing a harsh ride.

Electronically Controlled Fuel Pump:

Can be a source of failure, leading to starting issues or engine stalling.

Door Lock Actuators:

Failure of vacuum or electronic actuators for door locks.

Catalytic Converter Failure:

Can occur due to age or engine issues, leading to performance loss.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mercedes-Benz AG, a subsidiary of DaimlerChrysler AG (at the time of manufacture)

Model Evolution

Generation:

Second generation CL-Class (C215), introduced in 1999. The CL55 AMG variant debuted in 2001 for the 2002 model year.

Facelift Updates:

Minor styling updates and technological enhancements occurred throughout its production run, with the 2003 model receiving the AMG supercharged engine.

Production

Production Years:

1999-2006 (C215 platform); CL55 AMG specifically 2001-2006

Manufacturing Location:

Sindelfingen, Germany

🏆 Awards & Recognition

Recognitions

Performance Awards:

Frequently lauded by automotive publications for its powerful AMG engine and luxurious grand touring capabilities.

Ratings

Comfort And Luxury:

Consistently rated highly for its refined ride quality and opulent interior appointments.