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2003 Mercedes-Benz M-Class ML55 AMG Owners Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Model Variant: ML55 AMG Year: 2003 Generation Chassis Code: W163 Codes Vin Prefix: 4JG 👋 Introduction Market Position Segment: Luxury Mid-size SUV...
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2003 Mercedes-Benz M-Class ML55 AMG Owners Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Model Variant:
ML55 AMG
Year:
2003
Generation
Chassis Code:
W163
Codes
Vin Prefix:
4JG
👋 Introduction
Market Position
Segment:
Luxury Mid-size SUV (Performance Variant)
Target Audience:
Enthusiasts seeking a blend of SUV practicality with high-performance capabilities and luxury appointments.
Competitive Analysis
Competitors 2003:
BMW X5 4.6is, Porsche Cayenne S, Jeep Grand Cherokee SRT-8 (emerging), Range Rover HSE.
Key Features
Engine:
Hand-built AMG 5.5L V8 engine.
Performance Orientation:
Tuned suspension, brakes, and exhaust for enhanced driving dynamics.
All Wheel Drive:
Standard 4MATIC all-wheel drive system.
Luxury Appointments:
Premium interior materials, advanced comfort features, and distinctive AMG styling.
📋 Manual Details
Coverage Areas
Primary Coverage:
Owner's Information and Operation
Secondary Coverage:
Maintenance, Specifications, Customer Assistance
Page Count
Estimated Page Count:
200-300 (estimated based on typical Mercedes-Benz manuals for this era)
Manual Type
Type:
Owner's Manual
Language
Language:
English
Format
Format:
Digital PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Instrument Cluster:
Includes detailed explanations of all gauges, warning lamps, and indicator lights.
Entertainment Systems:
Covers operation of the factory audio system, CD player, and any integrated navigation or communication features.
Climate Controls:
Details operation of the automatic climate control (THERMATIC/THERMOTRONIC), A/C, heating, and air recirculation functions.
Lighting:
Explains operation of headlights (including automatic functions), fog lights, interior lighting, and exterior bulb replacement.
Driver Controls:
Covers steering wheel controls, cruise control, gear selector, parking brake, and other primary driver interfaces.
Locks And Security:
Details operation of the central locking system, remote keyless entry, alarm system, and immobilizer.
Seating And Safety Restraints:
Covers power seat adjustments, memory functions, seatbelt operation, SRS airbag system, and child seat installation (ISOFIX where applicable).
Driving Operations:
Provides guidance on starting the engine, driving modes (e.g., AWD), braking, and general vehicle operation.
Customer Assistance:
Information on dealer services, roadside assistance, and warranty details.
Reporting Safety Defects Us:
Specific instructions for reporting safety-related defects in the United States.
Cleaning And Care:
Guidance on interior and exterior cleaning, upholstery care, and protecting finishes.
Maintenance And Specifications:
General maintenance recommendations and key vehicle specifications.
Engine Compartment:
Identification of key components, fluid checks, and basic under-hood inspections.
Engine Oil And Lubrication:
Specific oil type, viscosity, capacity, and recommended change intervals.
Battery Maintenance:
Information on battery location, care, and jump-starting procedures.
Fuel Information:
Recommended fuel octane rating and fueling procedures.
Air Filter Replacement:
Information on air filter type and replacement intervals/procedures.
Part Numbers:
May include reference numbers for common service items (e.g., filters, spark plugs - often general, not specific).
Refill Capacities:
Detailed capacities for engine oil, coolant, transmission fluid, brake fluid, power steering fluid, and windshield washer fluid.
Lubricant Specifications:
Detailed specifications for all required lubricants and fluids, including Mercedes-Benz approved types (e.g., MB-Approval numbers).
Accessories:
Information on factory-installed accessories and their operation.
Service Information:
General guidance on routine servicing and recommended maintenance.
Maintenance Information:
Details on scheduled maintenance based on mileage or time intervals.
Procedures Included
Basic Maintenance:
Oil changes, fluid checks, tire pressure checks, wiper blade replacement.
Jump Starting:
Correct procedure for jump-starting the vehicle.
Tire Changing:
Information on changing a flat tire, including jack points and spare tire location.
Fuse Replacement:
Location of fuse boxes and identification of fuses for various circuits.
Bulb Replacement:
Guidance on replacing exterior and interior light bulbs.
Fluid Level Checks:
Step-by-step instructions for checking engine oil, coolant, brake fluid, power steering fluid, and washer fluid.
Child Seat Installation:
Guidelines for securing child restraint systems.
Remote Key Operation:
Proper use of the remote key fob for locking, unlocking, and other functions.
Technical Depth
Depth:
Comprehensive owner-level operational and maintenance guidance. Not a full repair manual.
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Requires PDF reader (Acrobat Reader, Foxit, etc.). Works on any device capable of reading PDF.
Searchability:
Likely searchable text within the PDF.
Print Quality
Quality:
Digital reproduction of factory original, quality is dependent on source scan.
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M113 E55 ML
Engine Type:
Naturally Aspirated V8 SOHC (3 valves per cylinder)
Displacement:
5.4 Liters (5439 cc)
Performance
Horsepower:
349 bhp @ 5500 rpm
Torque:
376 lb-ft (510 Nm) @ 3250 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (SFI)
Recommended Octane:
Premium Unleaded (91 AKI or higher)
Cooling System
Coolant Type:
MB-Approved Antifreeze/Coolant (typically a silicate-free, ethylene glycol-based concentrate)
Coolant Capacity:
Approximately 11.4 Liters (12.0 US Quarts)
🔧 Transmission
Standard
Transmission Type:
5-Speed Automatic (AMG Speedshift)
Features
Shifting Modes:
Manual mode for driver-selectable gear changes.
Fluid Specifications
Fluid Type:
MB 236.10 or MB 236.12 Automatic Transmission Fluid (ATF)
Fluid Capacity
Capacity:
Approximately 8.0 Liters (8.5 US Quarts) for a fluid change (pan drop).
📐 Dimensions
Exterior
Length:
4675 mm (184.1 inches)
Width:
1874 mm (73.8 inches) (excluding mirrors)
Height:
1779 mm (70.0 inches)
Weights
Curb Weight:
Approximately 2100 kg (4630 lbs)
Gross Vehicle Weight Rating:
Approximately 2710 kg (5975 lbs)
Cargo
Cargo Volume Seats Up:
Approximately 630 Liters (22.2 cubic feet)
Cargo Volume Seats Down:
Approximately 2015 Liters (71.2 cubic feet)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4/5 stars (for the W163 platform)
Active Features
Traction Control:
ASR (Acceleration Slip Regulation)
Stability Control:
ESP (Electronic Stability Program)
Braking System:
4-wheel Anti-lock Braking System (ABS) with Brake Assist (BAS).
All Wheel Drive:
4MATIC permanent all-wheel drive.
Passive Features
Airbags:
Front SRS airbags, front side-impact SRS airbags, and optional rear side-impact SRS airbags. Curtain airbags were not standard on all models.
Seat Belts:
3-point inertia-reel seat belts with belt tensioners and force limiters for front seats. Rear 3-point seat belts.
Child Seat Anchors:
LATCH/ISOFIX lower anchorages and top tether anchors in rear seats.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system with AM/FM radio, CD player, and often a cassette deck. Optional Bose sound system.
Navigation:
Optional factory navigation system (COMAND system).
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Optional Parktronic parking assist system.
Connectivity
Phone Integration:
Optional factory-installed hands-free telephone system (often requiring a specific cradle).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first, using synthetic oil.
Major Service Points:
15,000 miles (cabin air filter), 30,000 miles (engine air filter, spark plugs - often longer interval for premium plugs), 40,000 miles (transmission fluid change recommended, though some sources say longer).
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic Engine Oil (MB 229.5 or API SM/SL)
Engine Oil Capacity:
8.0 Liters (8.5 US Quarts) with filter change.
Coolant Type:
Mercedes-Benz approved coolant (e.g., MB 325.0 or MB 326.0 concentrate)
Brake Fluid Type:
DOT 4 Plus (e.g., MB 331.0)
Power Steering Fluid Type:
MB 236.3 Hydraulic Fluid
Known Issues
Common Wear Items:
Ball joints, control arm bushings, sway bar links, and blower motor resistors can wear prematurely.
Oil Leaks:
Valve cover gaskets and oil cooler seals can develop leaks over time.
Electronics:
Minor electrical gremlins, particularly with window regulators and interior electronics, can occur.
Rust:
While generally well-protected, rust can appear on the undercarriage, particularly in areas exposed to road salt.
Filter Part Numbers
Engine Oil Filter:
Example: Mann Filter HU821X, Bosch 72162 (verify specific application).
Engine Air Filter:
Example: Mann Filter C35150/2 (verify specific application).
Cabin Air Filter:
Example: Mann Filter CU2123 (verify specific application).
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Renowned for engineering, luxury, and safety innovations since its inception.
Model Evolution
W163 Generation:
The first-generation M-Class (W163) was introduced in 1997, marking Mercedes-Benz's entry into the SUV market. The ML55 AMG was a high-performance variant developed by AMG.
Ml55 Amg Introduction:
The ML55 AMG was introduced for the 2000 model year and was produced until the W163's redesign in 2005.
Production
Manufacturing Location:
Tuscaloosa, Alabama, USA (for North American market) and Graz, Austria (Magna Steyr for global markets).
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently praised by automotive journalists for its blend of SUV utility and V8 supercar performance in its class.
Ratings
Track Testing Results:
Offered impressive acceleration and braking figures for an SUV of its size and era.
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