🏷️ Basic Information

Make:

Mitsubishi

Model:

Carisma

Year:

2003

Model Generation:

DA1A/DA2A/DA3A (Second Generation)

👋 Introduction

Target Audience:

Primarily professional technicians, but also suitable for experienced DIY mechanics.

Purpose:

To provide comprehensive guidance for maintaining and repairing the Mitsubishi Carisma 2003.

Value Proposition:

Offers factory-level repair information in an accessible digital format, empowering owners to make informed repair decisions and perform maintenance.

Download Speed:

Instant download for immediate access to repair information.

Knowledge Transfer:

Teaches factory-trained technician knowledge through step-by-step instructions.

📋 Manual Details

Coverage Scope:

Comprehensive service, repair, and maintenance for the 2003 Mitsubishi Carisma.

Estimated Page Count:

Extensive (typical factory service manuals for this era range from 1000-3000+ pages, though exact count not specified).

Type:

Repair Service Manual / Workshop Manual

Language:

English

File Format:

PDF

Digital Delivery:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent unzipping software)

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Engine:

All engine variants (e.g., 1.6L GDI, 1.8L GDI, 1.9L DI-D Turbo Diesel).

Transmission:

Manual and Automatic transmissions.

Suspension:

Front and rear suspension systems, including struts, shocks, springs, control arms, and bushings.

Steering:

Power steering system, steering rack, tie rods, and columns.

Brakes:

Front and rear brake systems (disc/drum), ABS, brake fluid, lines, and components.

Electrical:

Full electrical system, including wiring diagrams, lighting, ignition, starting, charging, and accessory circuits.

Body And Interior:

Body panels, doors, latches, hinges, interior trim, seating, and climate control systems.

Fuel System:

Fuel tank, fuel pump, injectors, fuel lines, and emissions control.

Cooling System:

Radiator, coolant, water pump, thermostat, and cooling fan operation.

Exhaust System:

Exhaust manifolds, catalytic converter, muffler, and pipework.

Climate Control:

HVAC system components, refrigerant, and operational procedures.

Safety Systems:

Airbag systems and seatbelt pre-tensioners.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups.

Disassembly And Assembly:

Detailed step-by-step procedures for component removal and reinstallation.

Repair:

Repair procedures for all major mechanical and electrical components.

Troubleshooting:

Diagnostic procedures and common fault finding for various systems.

Cleaning:

Specific cleaning procedures for components as required during repair.

Specifications:

Critical technical specifications, torque values, clearances, and tolerances.

Illustrations And Diagrams:

Includes illustrations, pictures, and schematics to aid in repair.

Depth:

Covers basic to advanced repair and maintenance, suitable for professional technicians and knowledgeable DIY enthusiasts.

📊 Manual Specifications

Print Quality:

Full Printable (high resolution for clear printing).

Searchability:

Likely searchable text within the PDF, facilitating quick information retrieval.

Zoom Capability:

Zoom IN/OUT functionality for detailed viewing of diagrams and text.

Binding Type:

N/A (Digital PDF format).

Paper Type:

N/A (Digital PDF format).

⚙️ Engine Specifications

Engine Options:

4G93 1.8L GDI (Gasoline Direct Injection), 4G13 1.3L, 4G15 1.5L, 4G94 2.0L GDI, F9Q 1.9L DI-D Turbo Diesel (engine availability varied by market).

Typical Horsepower:

Ranges from approximately 75 hp (1.3L) to 140 hp (1.8L GDI), with diesel around 100 hp.

Typical Torque:

Varies by engine; e.g., 1.8L GDI often produced around 170-180 Nm.

Fuel Delivery:

Multi-point fuel injection (MPI) or Gasoline Direct Injection (GDI) for petrol engines; common rail direct injection for diesel.

Fuel Type:

Unleaded Petrol (95 RON recommended for GDI), Diesel Fuel.

Timing Belt Or Chain:

Typically timing belt for petrol engines, timing chain for some diesel variants (check specific engine).

🔧 Transmission

Standard Transmission Type:

5-speed manual transmission.

Optional Transmission Type:

4-speed automatic transmission.

Clutch Type:

Hydraulic clutch operation.

Manual Transmission Fluid:

API GL-4, SAE 75W-85 or 75W-90 gear oil (verify specific viscosity with manual).

Automatic Transmission Fluid:

Dexron III / Mercon equivalent (verify specific type with manual).

📐 Dimensions

Length:

Approx. 4490 mm (176.8 in).

Width:

Approx. 1740 mm (68.5 in).

Height:

Approx. 1450 mm (57.1 in).

Curb Weight:

Approx. 1200-1400 kg (2645-3086 lbs) depending on engine and trim.

🛡️ Safety Features

Euro Ncap Rating:

4-star rating in Euro NCAP tests (2001), indicating good overall occupant protection for its class.

ABS:

Anti-lock Braking System (ABS) typically available on higher trims or as an option.

Airbags:

Driver and passenger front airbags are standard; side airbags may be optional.

Seatbelts:

Front and rear seatbelts, with pre-tensioners and force limiters on front seats.

💡 Technology Features

Infotainment System:

Basic audio systems with AM/FM radio, CD player. Higher trims might feature upgraded sound systems.

Cruise Control:

Cruise control typically available on higher trim levels or as an option.

Connectivity Features:

Limited by era; typically no integrated Bluetooth or USB ports. Aux-in might be present on some later models or aftermarket head units.

🔧 Maintenance

Oil Change Interval:

Typically 7,500 to 15,000 miles (12,000 to 20,000 km) or 12 months, whichever comes first (consult manual for exact mileage and severe service intervals).

Timing Belt Replacement:

Recommended replacement every 60,000 to 90,000 miles (100,000 to 150,000 km) for engines using a timing belt. Critical to follow manual recommendations to prevent catastrophic engine damage.

Spark Plug Replacement:

Intervals vary based on spark plug type (e.g., platinum or iridium); typically 30,000 to 60,000 miles.

Engine Oil Specification:

API SJ/SL or ACEA A2/A3, viscosity typically 5W-30 or 10W-40 depending on climate (verify with manual).

Coolant Specification:

Ethylene glycol-based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water. Mitsubishi specifies Long Life Coolant (LLC).

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid (verify with manual).

Common Issues:

Potential issues may include catalytic converter failures (especially on GDI engines), minor electrical gremlins, worn suspension components (bushings, ball joints), and clutch wear on manual transmissions. Diesel variants might face glow plug or injection system issues common to older diesels.

📚 Vehicle History

Manufacturer:

Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a long history of producing reliable vehicles.

Carisma Generation:

The 2003 model belongs to the second generation (DA1A/DA2A/DA3A), which was produced from 1999 to 2004. It featured updated styling and improved powertrains compared to the first generation.

Production Period:

1999-2004 (Second Generation).

Manufacturing Locations:

Primarily manufactured in Europe, specifically at the NedCar plant in the Netherlands (joint venture with Volvo and later owned by Mitsubishi).

🏆 Awards & Recognition

Safety Award:

As noted in safety, achieved a commendable 4-star rating from Euro NCAP for its generation.