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Mitsubishi Eclipse Spyder 2003 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Spyder Year: 2003 Codes Chassis Code: D53A (3rd Generation) 👋 Introduction Market Position Segment: Compact Sports Convertible Target Audience: Enthusiast drivers, owners...
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Mitsubishi Eclipse Spyder 2003 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse Spyder
Year:
2003
Codes
Chassis Code:
D53A (3rd Generation)
👋 Introduction
Market Position
Segment:
Compact Sports Convertible
Target Audience:
Enthusiast drivers, owners seeking to perform their own maintenance and repairs.
Competitive Analysis
Competitors 2003:
Mazda Miata, Toyota MR2 Spyder, Nissan 350Z Roadster (though slightly higher segment).
Key Features
Vehicle Appeal:
Stylish convertible design, sporty handling, available powerful V6 engine, practical for everyday use compared to some pure sports cars.
Manual Purpose
Purpose:
To provide comprehensive guidance for the diagnosis, maintenance, and repair of the 2003 Mitsubishi Eclipse Spyder.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and Service
Page Count
Estimated Pages:
Approx. 2000+ pages (multi-volume set typical)
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine management (ECU).
Drivetrain:
Transmission (manual and automatic), clutch, drivetrain components, differentials, drive axles.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires.
Electrical:
Power distribution, starting and charging system, lighting, instrumentation, body electricals, HVAC controls, power windows/locks, audio system, SRS (Airbag) system.
Body:
Body structure, exterior panels, doors, hood, trunk, convertible top mechanism, interior trim, glass, seals.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission), filter replacements, lubrication points, inspection procedures.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics, electrical schematics, component testing procedures.
Repair:
Step-by-step repair procedures for all major systems, component removal and installation, sub-assembly repair, torque specifications, alignment procedures.
Special Procedures:
Convertible top operation and repair, airbag system servicing, anti-lock braking system bleeding, engine and transmission control module (ECM/TCM) programming/replacement.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable, allowing for quick keyword lookups.
Print Quality
Quality:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
4G64 (2.4L SOHC I4)
Displacement Base:
2351 cc (143.5 cu. in.)
Horsepower Base:
145 hp @ 5500 rpm
Torque Base:
158 lb-ft @ 4000 rpm
Optional Engine
Engine Code Optional:
6G72 (3.0L SOHC V6)
Displacement Optional:
2972 cc (181.4 cu. in.)
Horsepower Optional:
205 hp @ 6000 rpm
Torque Optional:
214 lb-ft @ 4500 rpm
Performance
Redline:
Approx. 6500 rpm (Varies slightly by engine)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Requirement:
Premium Unleaded Gasoline (91 Octane or higher recommended for V6)
🔧 Transmission
Standard
Type Base:
5-Speed Manual Transmission
Optional
Type Optional:
4-Speed Automatic Transmission (with Sportronic Shifting)
Features
Automatic Features:
Electronically controlled, adaptive shift logic.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Consult manual for specific Mitsubishi P/N)
Automatic Transmission Fluid:
DIAQueen ATF SP-III (Consult manual for specific Mitsubishi P/N)
📐 Dimensions
Exterior
Length:
Approx. 182.1 inches
Width:
Approx. 70.5 inches
Height:
Approx. 53.5 inches
Wheelbase:
Approx. 101.4 inches
Interior
Seating Capacity:
4-Seater (2+2)
Cargo
Trunk Volume:
Approx. 5.4 cu. ft. (with top up)
Weights
Curb Weight Base:
Approx. 3250 lbs (4-cyl manual)
Curb Weight Optional:
Approx. 3450 lbs (V6 automatic)
Gross Vehicle Weight Rating:
Consult manual or VIN plate
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated for convertibles historically by NHTSA in the same way as coupes.
IIHS Side Impact:
Not rated for convertibles historically by IIHS in the same way as coupes.
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Passive Features
Airbags:
Driver and Passenger front airbags, optional side airbags.
Rollover Protection:
Reinforced A-pillars and pop-up roll bars (deploy automatically in rollover detection).
Seatbelts:
Three-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Infinity premium audio system with subwoofer. Steering wheel audio controls available on some trims.
Navigation:
Rarely offered from factory for this model year.
Driver Assistance
Cruise Control:
Standard on most models.
Traction Control:
Available on V6 models.
Connectivity
Bluetooth:
Not available from factory.
Usb Ports:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (whichever comes first) under normal driving conditions. Severe driving may require more frequent changes.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement 4Cyl:
Every 60,000 miles (NGK Platinum).
Spark Plug Replacement V6:
Every 60,000 miles (NGK Platinum).
Timing Belt Replacement:
Every 90,000 miles (CRITICAL for interference engines, consult manual for specific engine). Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API SJ or SL (Consult manual for specific viscosity and certification).
Coolant Type:
Mitsubishi Super Long Life Coolant (LLC) Green (Ethylene Glycol based). Mixture: 50/50 with distilled water. Consult manual for P/N.
Brake Fluid Type:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Known Issues
Convertible Top Motors:
Hydraulic leaks or failing motors for the power convertible top mechanism.
Evap Emissions System:
Canister purge solenoid issues, leading to check engine lights.
Suspension Components:
Wear in control arm bushings, ball joints, and sway bar links can lead to clunking noises.
O2 Sensors:
Premature failure of oxygen sensors can cause poor fuel economy and drivability issues.
Cooling System:
Radiator leaks, thermostat sticking, and water pump failures can lead to overheating.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Founded in 1870, Mitsubishi Motors is a Japanese multinational automotive manufacturer with a history of performance and innovative vehicles.
Model Evolution
Eclipse Spyder Generation:
This manual covers the 3rd generation Eclipse Spyder (2000-2005), which was a departure from the previous DSM (Diamond-Star Motors) platform and was developed in partnership with Chrysler.
Platform Sharing:
Shares platform and some components with the Chrysler Sebring Convertible and Dodge Stratus Coupe of the same era.
Production
Manufacturing Location:
Normal, Illinois, USA (by Diamond-Star Motors Corporation, a subsidiary of Mitsubishi Motors).
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