Mitsubishi Space Star 2003 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Year: 2003 Codes Chassis Code: PZ (Japan Domestic Market), DG (European Market) Engine Code Common: 4G1 series (e.g., 4G15, 4G18) 👋...

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类型: Car

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标签: 2003 Car Cars Mitsubishi Space Star

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Space Star

Year:

Codes

Chassis Code:

PZ (Japan Domestic Market), DG (European Market)

Engine Code Common:

4G1 series (e.g., 4G15, 4G18)

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV / Minivan

Target Audience:

Families seeking a practical and versatile vehicle.

Competitive Analysis

Key Competitors:

Opel/Vauxhall Zafira, Renault Scénic, Ford C-Max, Fiat Multipla.

Key Features

Practicality:

Spacious interior for its size, flexible seating arrangements, good cargo capacity.

Design:

Distinctive tall-boy design for maximum interior space and visibility.

📋 Manual Details

Coverage Areas

Market Availability:

Global (specific to model variants)

Page Count

Estimated Pages:

Hundreds (typical for a comprehensive repair manual)

Manual Type

Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

Printability:

Full Printable

Viewing Requirements:

Adobe PDF Reader

Unzipping Requirements:

WinZip (or equivalent unarchiver)

Compatibility:

All Versions of Windows & Mac

Delivery

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full engine overhaul, disassembly, assembly, component testing, diagnostics.

Engine Management:

Fuel injection system, ignition system, emissions control, ECU diagnostics, sensor data.

Transmission Manual:

Manual transmission removal, disassembly, repair, installation, fluid specifications.

Transmission Automatic:

Automatic transmission removal, disassembly, repair, installation, fluid specifications, torque converter.

Drivetrain:

Front-wheel drive system, axles, CV joints, differential.

Suspension:

Front and rear suspension systems, struts, shock absorbers, springs, bushings, alignment specifications.

Steering:

Power steering system, steering rack, tie rods, steering column, hydraulic pump, fluid.

Brakes:

Hydraulic brake system, front and rear disc brakes, brake pads, rotors, calipers, master cylinder, ABS system, brake fluid specifications.

Electrical System:

12V electrical system, battery, alternator, starter motor, lighting system, horn, wipers, power windows, central locking.

Body And Chassis:

Body panel removal and installation, doors, hood, trunk, bumpers, interior trim, chassis components.

Heating Ventilation Air Conditioning HVAC:

HVAC system operation, refrigerant, components, diagnostics, cabin filter.

Safety Restraints:

Airbag system, seatbelts, pretensioners.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel injectors, fuel lines.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for various systems.

Repair:

Step-by-step repair procedures for all major components and systems.

Disassembly:

Detailed instructions for component removal.

Assembly:

Detailed instructions for component reinstallation.

Cleaning:

Instructions for cleaning specific components during service.

Reinstalling:

Procedures for refitting removed components and systems.

Specifications:

Critical torque values, clearances, fluid capacities, electrical specifications.

Illustrations:

Includes illustrations, diagrams, and pictures to guide repairs.

Technical Depth

Depth Level:

Comprehensive (covers from basic maintenance to in-depth engine and transmission overhauls).

📊 Manual Specifications

File Format

Format:

Print Quality

Quality:

High Resolution, Full Printable

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Type:

N/A (Digital PDF format)

Features

Zoom Capability:

Yes (Zoom IN/OUT functionality)

Searchability:

Likely searchable text within PDF (depending on original source)

⚙️ Engine Specifications

Primary Engine

Engine Displacement:

1.3L, 1.5L, 1.6L, 1.8L (petrol); 1.9L (diesel - common in Europe)

Engine Configuration:

Inline 4-cylinder

Performance

Horsepower Range:

Approx. 80 HP (1.3L) to 126 HP (1.8L petrol) and up to 115 HP (1.9L diesel)

Torque Range:

Varies by engine, typically 120 Nm to 175 Nm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Petrol (gasoline), Diesel (for diesel variants)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission (available on some variants)

Features

Drive Layout:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

Approx. 4,350 mm

Width:

Approx. 1,700 mm

Height:

Approx. 1,600 mm

Wheelbase:

Approx. 2,650 mm

Weights

Curb Weight:

Approx. 1,200 kg - 1,400 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Euro NCAP ratings for similar model years are available, generally receiving 3-4 stars for adult occupant protection depending on equipment.

Active Features

Anti-lock Braking System (ABS) typically standard or optional.

Electronic Brakeforce Distribution (EBD) often paired with ABS.

Passive Features

Airbags:

Front airbags, potentially side airbags depending on trim level.

Seat Belts:

Three-point seatbelts with pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player, typically with basic speaker setup.

Driver Assistance

Parking Sensors:

Optional rear parking sensors may have been available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km or 12 months, whichever comes first (refer to manual for exact specification).

Air Filter Replacement:

Recommended every 30,000 km or as needed based on driving conditions.

Spark Plug Replacement:

Varies by spark plug type (e.g., iridium plugs can last up to 100,000 km).

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for specific viscosity and API rating).

Coolant Type:

Ethylene glycol-based coolant, typically a pink or red mixture (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Manual:

API GL-4, SAE 75W-85 or 75W-90 gear oil (specific type and capacity in manual).

Transmission Fluid Automatic:

Mitsubishi SP-II, SP-III or equivalent ATF fluid (check manual for exact specification and capacity).

Known Issues

Common Problems:

Occasional issues with the ABS sensor rings, minor electrical gremlins, wear on suspension bushings, clutch wear on manual transmissions.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation.

Model Evolution

First Generation Introduction:

Introduced in 1998 (known as 'Dingo' in Japan, rebranded 'Space Star' for export markets).

Production

Production Period:

1998 - 2005 (first generation)

Manufacturing Location:

Primarily Japan (Okazaki Plant) and Netherlands (NedCar) for European markets.

🏆 Awards & Recognition

Recognitions

Industry Acknowledgment:

Praised for its practicality and interior space within its class, though perhaps less dynamic than some competitors.