This manual covers the 2003 Trail Blazer 250 and 400 models. These ATVs are characterized by their two-stroke engines, automatic CVT transmissions, and shaft drive systems, providing a capable and enjoyable riding experience. The Trail Blazer series was known for its sporty handling and market reputation during its production.
This comprehensive factory service repair manual provides in-depth information for maintaining and repairing your Trail Blazer. It covers all essential systems, including the fuel, cooling, engine top end, clutch, lubrication, crankshaft, transmission, wheels, tires, final drive, brakes, suspension, steering, frame, and electrical systems. You will find detailed step-by-step repair procedures, engine fault diagnosis, troubleshooting guides, and pre-emptive maintenance tips. The manual also includes advanced techniques for electrical diagnostics and testing suspected parts, ensuring you have the knowledge to keep your ATV in optimal condition.
Variants Covered:
250, 400
Target Audience:
Polaris Trail Blazer 250 and 400 owners (2003 model year) seeking to perform maintenance, diagnostics, and repairs themselves.
Manual Type Comparison:
Actual Genuine Repair Service Factory Manuals, not 3rd party manuals.
Search Functionality:
Searchable PDF for quick information retrieval.
Cost Savings:
Potential to save $50-$60 per hour on shop labor costs by performing DIY servicing.
Systems Covered:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Estimated Pages:
Hundreds (specific count not provided, but described as extensive)
Type:
Factory Service Repair Manual
Engine Management:
Analysis and understanding of engine management systems
Diagnosis:
Engine fault symptom diagnosis, advanced troubleshooting guide
Repair:
Step-by-step repair procedures for all systems, common fixes
Maintenance:
Fundamentals of maintaining and repairing, pre-emptive tips
Electrical Diagnostics:
Tracing and verifying wiring diagrams, troubleshooting electrical system problems
Testing Techniques:
Secret techniques for testing suspected parts used by top mechanics
Depth:
Complete official factory repair information, suitable for professional technicians and owners alike, detailed substeps, notes, cautions, and warnings
Printability:
Printable without restriction, individual pages or entire manual
Binding:
Digital Download (Printable)
Paper Type:
N/A (Digital)
Type:
2-stroke (typical for this model/era, specific details require manual inspection)
Displacement 250:
244cc (typical for Trail Blazer 250)
Displacement 400:
375cc (typical for Trail Blazer 400)
Horsepower 250:
Approx. 18-20 HP (estimated, requires manual confirmation)
Horsepower 400:
Approx. 24-27 HP (estimated, requires manual confirmation)
Carburetion:
Mentioned in Fuel System section (details specific to model variant)
Type:
Automatic (CVT - Continuously Variable Transmission) is standard for this model line.
Drive System:
Shaft Drive (typical for this model)
Wheelbase:
Specific dimensions not provided, but covered in manual.
Dry Weight 250:
Approx. 345 lbs (156.5 kg) (estimated, requires manual confirmation)
Dry Weight 400:
Approx. 390 lbs (176.9 kg) (estimated, requires manual confirmation)
Braking System:
Hydraulic disc brakes front and rear (covered in Brakes section).
Lighting:
Headlights, taillights, brake lights (covered in Electrical System section).
Features:
Basic instrumentation (speedometer, odometer, engine indicator lights) typical for this era of ATV, covered in Electrical System.
Features:
N/A (No electronic driver assistance features typical for this model).
Oil Change:
Details on oil type, capacity, and recommended intervals are contained within the manual.
Engine Oil Type:
Specific SAE viscosity grade and API classification for engine oil are detailed in the manual (typically 2-stroke oil, pre-mix or injection system dependent).
Gearbox Oil Type:
Manual specifies the correct lubricant and grade for the transmission/gearbox.
Carburetor Cleaning:
Common maintenance for 2-stroke engines, procedures covered in manual.
Belt Maintenance:
CVT belt inspection and replacement procedures included.
Spark Plug Replacement:
Correct spark plug type and gap specifications provided.
Air Filter Service:
Procedure for cleaning or replacing the air filter.
Manufacturer:
Polaris Industries, known for ATVs and snowmobiles.
Lineage:
The Trail Blazer series was a popular line of sport ATVs from Polaris, offering accessible performance for recreational riders.
Production Years:
The Trail Blazer was produced in various forms through the late 1990s and early 2000s, with the 250 and 400 models being prominent.
Market Reputation:
The Trail Blazer was generally well-regarded for its sporty handling and accessibility in its class during its production run.
