🏷️ Basic Information

Make:

Ski-Doo

Brand:

BRP (Bombardier Recreational Products)

Year:

2003

Product Type:

Service Repair Workshop Manual

Engine Code Prefix:

Typically starts with engine type identifier (e.g., 500, 600, 700, 800) followed by model designation

👋 Introduction

Target Audience:

DIY snowmobile enthusiasts, independent repair shops, Ski-Doo owners seeking to maintain and repair their 2003 models

Value Proposition:

Provides comprehensive, accurate, and accessible service information to empower users to perform maintenance and repairs, saving time and money compared to dealership services.

Manual Benefits:

Instant download, detailed instructions, clear illustrations, extensive model coverage, cost savings

📋 Manual Details

Models Covered:

Grand Touring, Legend, MX Z, Summit, Skandic, Tundra

Sub Models Detailed:

Grand Touring: (E) FAN 380F, (E) FAN 550F, (E) SE 600, (E) SE 700, (E) SPORT 500, (E) SPORT 600, (E) SPORT 700; Legend: (E) FAN 380F, (E) FAN 550F, (E) SE 600, (E) SE 700, (E) SPORT 500, (E) SPORT 600, (E) SPORT 700; MX Z: ADRENALINE 500, ADRENALINE 500 (R), ADRENALINE 600 HO, ADRENALINE 600 HO (R), ADRENALINE 700, ADRENALINE 700 R, ADRENALINE 800, ADRENALINE 800 (R), FAN 380F, FAN 550F, RENEGADE 600 HO, RENEGADE 600 HO (R), RENEGADE 800, RENEGADE 800 (R), TRAIL 500, TRAIL 500 (R), TRAIL 600, TRAIL 600 (R); Summit: ADRENALINE 600 HO, ADRENALINE 600 HO (R), ADRENALINE 700, ADRENALINE 700 (R), ADRENALINE 800 HO, ADRENALINE 800 HO (R), FAN 550F, HIGHMARK 700, HIGHMARK 700 (R), HIGHMARK 800 HO, HIGHMARK 800 HO (R), HIGHMARK X 800 HO, HIGHMARK X 800 HO (R), X 700 (R), X 800 HO, X 800 HO (R); Skandic: SPORT 500F (R); Tundra: R

Page Count:

551

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Primary Systems:

Engine, Fuel System, Ignition System, Drivetrain, Clutching, Suspension, Steering, Brakes, Electrical System, Chassis, Bodywork, Cooling System

Maintenance:

Scheduled maintenance, lubrication, fluid changes, filter replacement, general inspection, winterization, storage

Repair Rebuild:

Engine overhaul, transmission repair, carburetor/fuel injection servicing, clutch service and adjustment, suspension component replacement, brake system overhaul, electrical component diagnostics and replacement

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, identification of common issues and solutions

Depth Of Information:

Comprehensive, covering basic maintenance to in-depth engine and component rebuilds, including specifications, tolerances, and torque values

Visual Aids:

Detailed illustrations, exploded diagrams, line drawings, and photographs for each procedure

Navigational Features:

Bookmarked chapters, numbered table of contents for quick access to specific sections

📊 Manual Specifications

File Type:

PDF

Printability:

Printable pages for on-demand access to specific repair information

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Types Covered:

Rotax 2-stroke engines including 380F, 550F, 600, 600 HO, 700, and 800 variants

Horsepower Range:

Approximate horsepower varies by engine displacement, generally ranging from 60 HP (380F) to over 120 HP (800 HO)

Torque Characteristics:

Specific torque figures provided per engine model within the manual, crucial for engine assembly and tuning

Fuel Delivery:

Carbureted and potentially some early fuel-injected (EFI) systems depending on specific model variants, requiring detailed carburetor adjustment and fuel system cleaning procedures

Oil System:

Oil injection system servicing and adjustments, along with manual oil/fuel mixing procedures for older or specific applications

🔧 Transmission

Drive System:

CVTech continuously variable transmission (CVT) system with primary and secondary clutches

Gearbox Types:

Primarily CVT, with potential for reverse gear functionality integrated

Clutch Service:

Detailed procedures for primary and secondary clutch inspection, cleaning, spring replacement, roller replacement, and weight adjustment for optimal performance and belt life

📐 Dimensions

Chassis Platform:

Various chassis designs across different model lines, optimized for comfort, sport, or utility

Dry Weight:

Dry weights vary significantly by model, typically ranging from approximately 450 lbs to 600+ lbs

🛡️ Safety Features

Crash Test Data:

N/A (Snowmobiles do not undergo typical automotive crash testing, but the manual covers safe operating procedures)

Braking System:

Hydraulic disc brake systems, including detailed servicing for calipers, master cylinders, brake lines, and fluid replacement

Operator Safety:

Emphasis on proper rider positioning, emergency stop procedures, and pre-ride safety checks

💡 Technology Features

Dashboard Instruments:

Basic analog gauges for speedometer, tachometer, coolant temperature, and fuel level, along with indicator lights for engine warnings and oil levels.

Ride Enhancements:

Manual covers adjustment of suspension settings for optimal handling and rider comfort, but lacks electronic rider aids common in modern vehicles.

Electrical Components:

Covers CDI units, stators, rectifiers, battery maintenance, headlight/taillight operation, and handlebar controls wiring.

🔧 Maintenance

General Schedule:

The manual provides specific intervals for: initial break-in service, every 1000-3000 miles or annually for checks and fluid changes, and more frequent inspections based on usage. Key intervals include track tension checks, suspension lubrication, and clutch inspection.

Engine Oil:

Specifies appropriate 2-stroke synthetic or semi-synthetic oil meeting API TD/TC or JASO FD standards. Recommends specific BRP-branded oils for optimal performance and warranty compliance.

Coolant:

Recommendations for ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid, depending on the specific master cylinder and caliper design.

Chaincase Oil:

Specific gear oil for the chaincase, typically SAE 80W-90 API GL-5 specification. Capacity is usually around 150-200 ml.

Common Wear Items:

Drive belt wear and failure, spark plug fouling, carburetor jetting issues, clutch wear (weights, rollers, bushings), and suspension component wear (shocks, bushings, ball joints).

Troubleshooting Areas:

Poor acceleration (clutch or fuel system), hard starting (ignition or fuel system), engine misses (ignition or fuel system), track slippage (clutch or track tension).

📚 Vehicle History

Manufacturer:

Ski-Doo is a division of Bombardier Recreational Products (BRP), a Canadian manufacturer with a long history in snowmobile innovation

2003 Platform:

The 2003 model year represented a significant period of development for Ski-Doo, building on established platforms like the REV chassis (though not universally adopted for all models in this year) and continuing with popular predecessors. This year saw refinement of the Rotax engine line and chassis configurations for various riding styles.

Manufacturing Origin:

Typically manufactured in Canada

🏆 Awards & Recognition

Brand Accolades:

Ski-Doo has a long history of innovation and has received numerous awards for its snowmobile designs and performance over the years, though specific awards for the 2003 model line are not detailed in the product description.