Suzuki ATV LT 300 King Quad 2003 Factory Service Repair Manu

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标签: 2003 ATV King Quad Models LT 300 King Quad Powersports Suzuki

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Description

The 2003 Suzuki LT-F300 King Quad represents a robust utility All-Terrain Vehicle (ATV) designed for demanding work and recreational applications. Featuring a reliable 290cc, 4-stroke, single-cylinder engine coupled with a smooth automatic CVT transmission and a shaft-driven, selectable 4WD system, this ATV offers consistent performance and excellent traction. Its independent front suspension and capable rear suspension, combined with hydraulic disc brakes, ensure confident handling and control across various terrains. Built with Suzuki's renowned engineering quality, the LT-F300 King Quad is a testament to durability and practicality in the utility ATV segment. This comprehensive Factory Service Repair Manual provides detailed workshop procedures for all aspects of the 2003 Suzuki LT-F300 King Quad. It covers essential areas including general information, periodic maintenance, engine overhaul, fuel and lubrication systems, drivetrain, chassis, and electrical systems. The manual is designed to assist official dealers, professional mechanics, and DIY enthusiasts with everything from routine servicing and troubleshooting to complete component repairs. With step-by-step instructions and detailed diagrams, this resource ensures owners and technicians can effectively maintain and repair the vehicle, maximizing its performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-F300 King Quad

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

Generation

Generation Code:

First Generation (LT-F300 King Quad)

Codes

Chassis Code:

LT-F300

👋 Introduction

Market Position

Target Market Segment:

Utility ATV segment, focused on work and general recreational use.

Competitive Analysis

Key Competitors 2003:

Honda FourTrax Foreman, Yamaha Kodiak, Kawasaki Prairie, Polaris Sportsman.

Key Features Of Vehicle

Engine Configuration:

290cc, 4-stroke, SOHC, single-cylinder.

Drivetrain Type:

Shaft Drive with selectable 4WD and differential lock.

Transmission Type:

Automatic (CVT with Hi/Lo range).

Suspension Type:

Independent front suspension (IFS) and swingarm rear suspension.

Braking System:

Hydraulic disc brakes front and rear.

Key Features Of Manual

Usability:

Designed to be simple to use with step-by-step diagrams.

Comprehensiveness:

Covers every part of the vehicle, as used by official dealers.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive workshop procedures for all aspects of the Suzuki LT 300 King Quad 2003.

Specific Areas Listed:

General Information, Periodic Maintenance, Engine, Shaft Drive Differential Gears, Fuel System, Lubrication System, Chassis, Electrical System, Servicing Information.

Page Count

Estimated Page Count:

Not explicitly stated, but implied to be a comprehensive factory service manual.

Manual Type

Manual Category:

Factory Service Repair Manual

Target Audience:

Official Dealers, Mechanics, DIY Enthusiasts.

Language

Language:

English

Format

Digital Format:

Software Requirements:

Adobe PDF Reader, WinZip.

Compatibility:

All Versions of Windows & Mac.

Features

Interactivity:

Zoom In/Out functionality.

📖 Manual Coverage

Systems Covered

Engine System:

Detailed overhaul, tuning, component testing, and repair procedures for the 290cc 4-stroke engine.

Drivetrain System:

Comprehensive coverage of the shaft drive, differential gears, and related components.

Fuel System:

Carburetor tuning, cleaning, fuel pump, fuel lines, and tank servicing.

Lubrication System:

Engine oil specifications, change intervals, oil pump operation, and filter replacement.

Electrical System:

Wiring diagrams, ignition system, charging system, lighting, starter motor, and battery service.

Chassis System:

Suspension (front and rear), steering, brakes, frame components, and wheels.

Procedures Included

General Maintenance:

Spark plug replacement, air filter cleaning/replacement, oil changes, chain adjustment (if applicable, though shaft drive).

Engine Repairs:

Top-end rebuilds (cylinder head, piston, rings), valve adjustment, camshaft inspection, seal replacements.

Fuel System Servicing:

Carburetor disassembly, cleaning, reassembly, and jetting adjustments.

Electrical Diagnostics:

Troubleshooting common electrical faults using provided diagrams and specifications.

Brake Service:

Brake pad replacement, caliper servicing, brake fluid bleeding, and rotor inspection.

Suspension Tuning:

Adjustment and repair of front and rear suspension components.

Technical Depth

Diagnostic Capabilities:

Detailed troubleshooting guides and diagnostic procedures for identifying and resolving issues.

Repair Detail Level:

Step-by-step instructions with detailed diagrams for all workshop procedures, from simple maintenance to complete overhauls.

Specification Accuracy:

Includes critical technical specifications such as torque settings, fluid capacities, and clearances.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable within the PDF.

Portability:

Easily accessible on various devices with PDF reader.

Print Quality

Printability:

Printable pages for workshop use.

Binding Type

Binding Format:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, 4-stroke, SOHC, air-cooled with oil cooler.

Displacement:

289 cc

Bore X Stroke:

72.0 mm x 70.0 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

Approx. 18-20 HP (estimated, specific figures may vary).

Torque:

Approx. 15-17 lb-ft (estimated).

Fuel System

Carburetor Model:

Mikuni BSR33 (typical for this model).

Fuel Type:

Unleaded Gasoline (Octane Rating: 87 or higher recommended).

Fuel Tank Capacity:

3.2 US gallons (approx. 12 liters).

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT).

Gear Selection:

Forward (Hi, Lo), Neutral, Reverse.

Features

Drive System:

Shaft drive to rear wheels, selectable 2WD/4WD with differential lock.

Final Drive Type:

Gear differential for rear axle.

📐 Dimensions

Exterior

Overall Length:

Approx. 76.2 inches (1935 mm).

Overall Width:

Approx. 41.5 inches (1055 mm).

Overall Height:

Approx. 44.5 inches (1130 mm).

Weights

Dry Weight:

Approx. 503 lbs (228 kg).

Curb Weight:

Approx. 525 lbs (238 kg).

Cargo

Front Rack Capacity:

44 lbs (20 kg).

Rear Rack Capacity:

176 lbs (80 kg).

Wheels Tires

Front Tire Size:

AT25x8-12.

Rear Tire Size:

AT25x10-12.

Wheel Bolt Pattern:

4x110mm (typical for Suzuki ATVs of this era).

🛡️ Safety Features

Ratings

Safety Certifications:

EPA Certified (for emissions), typically meets ANSI standards for recreational off-highway vehicles.

Active Features

Braking System Type:

Front: Dual Hydraulic Disc; Rear: Single Hydraulic Disc.

Engine Braking:

Provided by the CVT system.

Passive Features

Lighting System:

Dual 30W headlights, 5W taillight/stoplight.

Operator Controls:

Thumb throttle, handlebar-mounted brake levers.

💡 Technology Features

Infotainment

Infotainment Features:

Not applicable for this utility-focused ATV model. Basic instrumentation (speedometer, odometer, warning lights).

Driver Assistance

Assistance Systems:

Selectable 4WD with differential lock provides enhanced traction.

Connectivity

Connectivity Options:

Not applicable for this model.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually, whichever comes first (refer to manual for specific recommendations).

Air Filter Cleaning:

Every 20 hours or if used in dusty conditions.

Spark Plug Inspection:

Every 100 hours or annually.

Valve Clearance Check:

Every 100 hours or annually.

Fluid Specifications

Engine Oil Type:

SAE 10W-40 API SE or SF or SG (refer to manual for specific viscosity and API classification).

Engine Oil Capacity:

1.7 L (1.8 US qt) without oil filter change; 1.8 L (1.9 US qt) with oil filter change.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Final Drive Oil Type:

Suzuki Gear Oil API GL-5 SAE 80W-90 or equivalent.

Final Drive Oil Capacity:

Approx. 130 ml (4.4 US oz) for rear differential.

Known Issues

Common Wear Items:

Brake pads, wheel bearings, CV joints (especially if used in aggressive conditions), carburetor jets due to fuel quality over time.

Potential Issues:

CVT belt wear/failure with age, starter motor issues, carburetor gumming if not run regularly.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation.

Automotive Specialty:

Known for motorcycles, ATVs, and automotive vehicles, with a strong engineering background.

Model Evolution

King Quad Lineage:

The King Quad nameplate has a long history for Suzuki, evolving through various displacements and features, with the LT-F300 being a key model in the late 1990s and early 2000s.

Production

Manufacturing Location:

Typically manufactured in Japan or by Suzuki's global manufacturing partners.

Production Years For Model

Production Span:

The LT-F300 King Quad was produced roughly from the late 1990s to the early 2000s, with the 2003 model being part of this generation.

🏆 Awards & Recognition

Recognitions

Model Specific Awards:

Information not readily available for specific awards for the 2003 LT-F300 King Quad, but it was generally well-regarded for its utility and reliability in its class.