Product Type:
Original Equipment Manufacturer (OEM) Service Repair Manual
Target Audience:
Do-It-Yourselfers (DIY), Technicians, Owners
Value Proposition:
Saves money on service/maintenance, provides in-depth knowledge
Delivery Method:
Instant Download
Document Quality:
Comprehensive, accurate, factory-compiled
Primary Coverage:
Workshop Service and Repair
Model Variants Covered:
G22A (Gasoline), G22E (Electric)
Estimated Page Count:
Likely 200-400 pages (typical for workshop manuals of this era, exact count not provided)
Type:
Workshop Service Repair Manual
Engine:
Yes (Gasoline engine specifications, maintenance, troubleshooting)
Cooling System:
Yes (Radiator, coolant, fan, hoses)
Fuel System:
Yes (Carburetor, fuel tank, fuel pump, lines, filters)
Electrical System:
Yes (Battery, starter, ignition system, lighting, wiring diagrams, troubleshooting)
Chassis:
Yes (Frame, suspension, steering, brakes)
Bodywork:
Yes (Panels, fenders, seats, trim)
Transmission Drive:
Yes (Drive shaft, primary reduction gear, clutches, reverse system)
Electric Powertrain:
Yes (For G22E variant - motor, controller, battery system)
Maintenance:
Yes (Periodic inspection, adjustments, lubrication, fluid changes)
Repair:
Yes (Component disassembly, reassembly, repair procedures)
Troubleshooting:
Yes (Diagnostic procedures, common problems, error codes)
Diagnostics:
Yes (Troubleshooting flowcharts, symptom-based diagnosis)
Installation:
Likely covers installation of specific components or accessories
Rebuilds:
Yes (Engine rebuild, transmission overhaul where applicable)
Depth:
Comprehensive Workshop Level
Detail Level:
High-quality diagrams, step-by-step instructions, specifications
Engine Type:
Gasoline (for G22A) / Electric Motor (for G22E)
Gasoline Engine Details:
Likely a 4-stroke, air-cooled engine (specific displacement not provided in product info, typically in the 250-350cc range for this class)
Electric Motor Details:
Details specific to the G22E's electric motor and battery system would be covered
Horsepower Gas:
Not specified in product info, typically around 8-12 HP for this class.
Torque Gas:
Not specified in product info.
Fuel Delivery:
Carburetor (for G22A)
Fuel Type:
Unleaded Gasoline (for G22A)
Fuel Tank Capacity:
Not specified in product info, typically around 3-5 gallons.
Cooling Method:
Air-cooled (for G22A) / Passive or Fan-assisted for Electric components.
Engine Oil Type:
Specified within the manual, likely a common SAE viscosity grade like 10W-30 or 10W-40.
Ignition System:
Covered (Stator, spark plug, ignition coil, CDI unit)
Transmission Type:
Continuously Variable Transmission (CVT) with clutch system
Drive Configuration:
Rear Wheel Drive
Reverse Gear:
Yes (Integral to the drive system)
Gear Reduction:
Primary reduction gear covered
Transmission Fluid:
Specified within the manual, typically gear oil for reduction gears.
Length:
Not specified in product info, typically around 90-100 inches.
Width:
Not specified in product info, typically around 45-50 inches.
Height:
Not specified in product info, typically around 70-75 inches (including roof).
Curb Weight:
Not specified in product info, typically around 500-700 lbs.
Gross Vehicle Weight Rating Gvwr:
Not specified in product info, typically around 1200-1500 lbs.
Tire Size:
Specified within the manual, common sizes include 18x8.5-8 or 205/50-10.
Wheel Bolt Pattern:
Not specified in product info, typically 4x101.6mm (4x4 inches).
Safety Standards:
Adheres to golf car safety standards of the era. Specific ratings not provided.
Braking System:
Yes (Hydraulic drum brakes or mechanical parking brake likely)
Lighting System:
Yes (Headlights, taillights, brake lights)
Seat Belts:
Optional or standard depending on configuration.
Roll Over Protection:
Roof structure provides some protection.
Oil Change Interval:
Specified in manual, typically every 50-100 operating hours or annually for gasoline models.
Air Filter Cleaning:
Recommended at regular intervals, e.g., every 50 hours.
Spark Plug Replacement:
Recommended at intervals specified in the manual, typically every 100-200 hours.
Battery Maintenance Electric:
Covered for G22E (charging, terminal cleaning, water levels if applicable).
Engine Oil Viscosity:
Manual will specify, likely SAE 10W-30 or 10W-40.
Coolant Type:
Specified in manual, likely a standard ethylene glycol based coolant.
Brake Fluid Type:
Specified in manual, likely DOT 3 or DOT 4.
Grease Points:
Manual will identify grease points (suspension, steering linkage) and recommended grease type.
Common Problems:
As a 2003 model, potential issues could include carburetor clogging (gas), aging battery performance (electric), worn suspension components, or electrical connection corrosion. The manual addresses these.
Manufacturer:
Yamaha Motor Corporation
Reputation:
Known for quality and innovation in recreational vehicles, including golf cars.
G22 Series:
The G22 series was a popular line of Yamaha golf cars known for their comfortable ride and reliable performance.
Production Years:
The G22 series was produced around the early 2000s, with the G22A/G22E being specific models within that generation.
