Segment:
High-performance dual-sport/supermoto motorcycle.
Competitors:
Competed against other European and Japanese off-road focused motorcycles adapted for street use, such as certain KTM models, Aprilia SXV series, and some Yamaha WR models in their respective categories.
Distinguishing Features:
Powerful 570cc engine, robust chassis, capable off-road suspension (TE variant) or street-oriented setup (SMR variant), and distinctive Italian styling.
Intended User:
Enthusiasts seeking a potent and versatile motorcycle for both off-road trails and spirited street riding.
Systems Covered:
Engine, fuel system, ignition system, cooling system, exhaust system, transmission, clutch, drivetrain, suspension (front and rear), brakes (front and rear), wheels, tires, steering, electrical system, lighting, chassis, bodywork, maintenance, troubleshooting, diagnostics, specifications, wiring diagrams.
Estimated Page Count:
300-500
Type:
Workshop Service Repair Manual
Engine Mechanics:
Complete disassembly, inspection, repair, and reassembly of the 570cc engine. Includes valve adjustments, piston and cylinder inspection, crankshaft and connecting rod checks, camshaft timing, and more.
Fuel System And Carburetion:
Detailed procedures for carburetor cleaning, adjustment, and rebuilding. Includes fuel pump operation, fuel filter replacement, and fuel line routing.
Ignition System:
Diagnosis and repair of the ignition system, including spark plug specifications, coil testing, and CDI unit troubleshooting.
Cooling System:
Radiator maintenance, coolant replacement, water pump inspection, and thermostat testing.
Transmission And Clutch:
Complete service procedures for the gearbox, including gear inspection, shift drum and fork alignment, and clutch assembly disassembly, inspection, and reassembly. Includes clutch cable adjustment.
Drivetrain:
Chain and sprocket inspection and replacement, rear hub maintenance, and bearing checks.
Suspension Front:
Fork seal replacement, oil level and type specifications, internal component inspection, and adjustment procedures.
Suspension Rear:
Shock absorber service, linkage lubrication and inspection, bearing maintenance, and spring preload adjustments.
Brakes:
Brake pad replacement, caliper service, master cylinder overhaul, brake fluid flush and bleed procedures, and rotor inspection.
Wheels And Tires:
Tire pressure recommendations, wheel bearing inspection and replacement, and spoke tensioning.
Steering:
Steering head bearing inspection, adjustment, and replacement. Handlebar and control lever adjustments.
Electrical System:
Battery maintenance, lighting system checks, starter motor operation, wiring harness inspection, and fuse troubleshooting.
Chassis And Bodywork:
Frame inspection, plastic component removal and installation, seat and tank mounting, and exhaust system installation.
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, spark plug checks, air filter cleaning/replacement, and general inspections.
Troubleshooting Guides:
Diagnostic procedures for common starting issues, running problems, electrical faults, and performance issues.
Repair Procedures:
Step-by-step instructions for most mechanical and electrical repairs, from minor adjustments to major component overhauls.
Component Disassembly Reassembly:
Detailed, illustrated guidance on taking apart and putting back together all major and minor vehicle components.
Wiring Diagrams:
Comprehensive electrical schematic diagrams for easy fault finding and repair of the electrical system.
Depth:
Comprehensive OEM-level detail suitable for professional mechanics and experienced DIY enthusiasts. Covers basic maintenance to full engine and component rebuilding.
Engine Type:
4-stroke, single-cylinder, liquid-cooled
Bore X Stroke:
95 mm x 80 mm (approximate)
Compression Ratio:
11.5:1 (approximate)
Horsepower:
Approx. 50-55 hp (estimate, power output can vary)
Torque:
Approx. 45-50 Nm (estimate, power output can vary)
Fuel Delivery:
Carburetor (likely Keihin FCR 39 or similar)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Oil Type:
JASO MA certified motorcycle engine oil (e.g., 10W-40 or 15W-50)
Engine Serial Number Location:
Typically stamped on the crankcase, near the transmission output shaft.
Engine Oil Change:
Every 10-15 hours of riding or 6 months (off-road use), annually for lighter street use.
Oil Filter Replacement:
With every oil change.
Air Filter Cleaning:
Every 5-10 hours of riding, or more frequently in dusty conditions.
Spark Plug Check And Gap:
Every 20-30 hours of riding.
Valve Clearance Check:
Every 40-50 hours of riding, or annually.
Chain And Sprocket Inspection:
Regularly, adjust tension as needed, replace when worn.
Coolant:
Ethylene glycol based coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1.
Common Wear Items:
Clutch plates, wheel bearings, fork seals, and engine valve components can be subject to wear depending on usage and maintenance.
Potential Failures:
Carburetor jetting may require adjustment for altitude or temperature changes. Some owners report minor electrical gremlins if not properly maintained.
Oil Filter Pn:
Part numbers vary by manufacturer (e.g., HiFlofiltro HF155, K&N KN-155 - *Verify compatibility with specific engine variant*)
Air Filter Pn:
Part numbers vary by manufacturer (e.g., K&N HA-5704, Twin Air 153001 - *Verify compatibility with specific model variant*)
Heritage:
Husqvarna Motorcycles, a Swedish brand founded in 1689, has a long history of producing high-quality motorcycles, particularly in off-road disciplines, before being acquired by Cagiva and later KTM.
Predecessors:
Built upon Husqvarna's lineage of powerful single-cylinder dirt bikes and enduro models.
Variants:
TE 570 (Enduro/Dual-Sport focus) and SMR 570 (Supermoto focus), differing primarily in suspension, wheels, and tires.
Manufacturing Era:
Early 2000s, this generation represented Husqvarna's push into larger displacement off-road and supermoto segments.
