Engine Mechanical:
Complete engine disassembly, assembly, diagnostics, timing, and internal component repair for all applicable engines.
Engine Control System:
ECM diagnostics, sensor testing, fuel injection system, ignition system, emissions control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fan system, heater core, coolant specifications and flush procedures.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure testing, charcoal canister.
Drive Shaft And Drivetrain:
Front axle, rear axle, drive shafts, U-joints, CV joints, differential case assembly, lubrication.
Transmission:
Automatic transmission (e.g., W5A580) service, repair, diagnostics, fluid specifications, torque converter.
Brake System:
Front and rear brake inspection, rotor and pad replacement, caliper service, brake master cylinder, brake booster, ABS system diagnostics, brake fluid specifications.
Suspension System:
Front and rear suspension component identification, replacement procedures (shocks, springs, control arms), alignment specifications.
Steering System:
Power steering system diagnostics, pump, rack and pinion, steering column, steering sensor troubleshooting.
Electrical System:
Battery, charging system (alternator), starting system (starter motor, switch), lighting system, interior and exterior electrical components.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, facilitating troubleshooting and repair.
Supplemental Restraint System Srs:
Airbag system diagnostics, seat belt systems, sensor identification and replacement.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system service, including refrigerant, compressor, blower motor, and cabin filter.
Body Repair:
Body panel removal and installation, interior trim, glass replacement, door mechanisms, hood, trunk, bumpers.
Interior Systems:
Seats, seat belts, airbags, instrument panel, combination meter, power windows, power locks, sunroof system, audio system.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various systems, including electrical diagnostics, engine performance issues, and component testing.
Repair Procedures:
Detailed, illustrated procedures for component removal, repair, and reinstallation across all vehicle systems.
Rebuilding Procedures:
Complete engine and transmission rebuilding procedures, including torque specifications and clearances.
Electrical Troubleshooting:
Systematic diagnosis of electrical faults, including testing of sensors, actuators, and wiring harnesses, aided by wiring diagrams.
Suspension And Steering Repair:
Replacement of steering components, suspension arms, shock absorbers, and alignment adjustments.
Brake System Overhaul:
Service and replacement of brake pads, rotors, calipers, and bleeding procedures for ABS equipped vehicles.
Engine Component Replacement:
Replacement of timing belts/chains, water pumps, alternators, starters, and other engine accessories.
Emission Control Service:
Service and diagnosis of emission control systems, including catalytic converters, O2 sensors, and EVAP systems.
Depth Of Information:
Extremely detailed, covering everything from basic maintenance to complete component rebuilds and advanced diagnostics.
Diagnostic Capabilities:
Includes procedures for using diagnostic tools, interpreting fault codes, and performing system tests.
Illustrations:
Hundreds of detailed illustrations, drawings, and photos guiding users through each procedure.
Sub Steps:
Detailed substeps that expand on repair procedure information for clarity.
Notes Cautions Warnings:
Critical information highlighted with notes, cautions, and warnings throughout each chapter.
Troubleshooting:
Dedicated troubleshooting sections for common and complex issues.
NHTSA Front Impact Driver:
5 Stars (2005-2007 models tested)
NHTSA Front Impact Passenger:
5 Stars (2005-2007 models tested)
NHTSA Side Impact Front Seat:
5 Stars (2005-2007 models tested)
NHTSA Side Impact Rear Seat:
5 Stars (2005-2007 models tested)
IIHS Top Safety Pick:
Not explicitly rated as 'Top Safety Pick' but received 'Good' ratings in many frontal and side impact tests.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control (TCS), standard on some higher trims/later years.
Esp:
Available Electronic Stability Program (ESP) / Electronic Stability Control (ESC).
Airbags:
Driver and front passenger airbags, available front side-impact airbags, available curtain airbags.
Seat Belts:
Three-point seat belts with pretensioners and load limiters, LATCH child seat anchors.
Oil Change Interval:
Refer to manual for specific interval based on driving conditions, typically 3,000-7,500 miles or 3-6 months.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000-20,000 miles or annually.
Spark Plugs:
2.7L V6: Typically 100,000 miles (platinum/iridium); 5.7L V8 HEMI: Typically 100,000 miles (platinum).
Transmission Fluid Service:
Replace fluid and filter every 60,000-100,000 miles, consult manual for precise interval and procedure.
Coolant Flush:
Replace engine coolant every 5 years or 100,000 miles.
Engine Oil Lx:
SAE 5W-30 Synthetic (refer to manual for exact specification and API service category).
Engine Oil Rt:
SAE 5W-20 Synthetic (refer to manual for exact specification and API service category).
Coolant:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Electrical Gremlins:
Some owners report issues with the CAN bus system, window regulators, and minor electrical component failures.
Suspension Wear:
Typical wear items like ball joints, tie rod ends, and sway bar links can require replacement over time.
Hemi Lifter Tick:
The 5.7L HEMI engine can sometimes exhibit a 'lifter tick' due to a faulty lifter or cam lobe wear, which this manual would detail how to diagnose and repair.
Transmission Issues:
While generally robust, some W5A580 transmissions can experience shifting issues or solenoid failures, addressed in the manual.