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Dodge Magnum LX Service & Repair Manual 2004 2005 2006 2007 2008 (9 500+ pages non-scanned)

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Trim Level: LX Production Years: 2004, 2005, 2006, 2007, 2008 Body Styles Covered: All styles (wagon/estate) Codes Platform: Chrysler LX platform (LC...
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Dodge Magnum LX Service & Repair Manual 2004 2005 2006 2007 2008 (9 500+ pages non-scanned)
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Trim Level:
LX
Production Years:
2004, 2005, 2006, 2007, 2008
Body Styles Covered:
All styles (wagon/estate)
Codes
Platform:
Chrysler LX platform (LC body)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself owners and experienced professional mechanics.
Value Proposition:
High-quality, comprehensive resource providing dealer-level repair and service information at a fraction of the cost.
Competitive Analysis
Comparison To Other Manuals:
Explicitly marketed as a quality manual, distinguishing itself from 'cheap home-made ones that even got the model information WRONG'.
Key Features
Accuracy And Completeness:
Emphasizes accuracy of model information and comprehensive coverage of all systems and procedures.
Usability:
Printable pages for workshop use, clear step-by-step instructions, and well-organized table of contents.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive service, repair, and maintenance information for the Dodge Magnum LX.
Specific Systems:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, HVAC, Electrical, Body, Interior, Chassis.
Page Count
Total Pages:
9,500+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, diagnostics, timing, and internal component repair for all applicable engines.
Engine Control System:
ECM diagnostics, sensor testing, fuel injection system, ignition system, emissions control systems.
Cooling System:
Radiator, water pump, thermostat, cooling fan system, heater core, coolant specifications and flush procedures.
Fuel System:
Fuel pump, fuel injectors, fuel filter, fuel tank, fuel pressure testing, charcoal canister.
Drive Shaft And Drivetrain:
Front axle, rear axle, drive shafts, U-joints, CV joints, differential case assembly, lubrication.
Transmission:
Automatic transmission (e.g., W5A580) service, repair, diagnostics, fluid specifications, torque converter.
Brake System:
Front and rear brake inspection, rotor and pad replacement, caliper service, brake master cylinder, brake booster, ABS system diagnostics, brake fluid specifications.
Suspension System:
Front and rear suspension component identification, replacement procedures (shocks, springs, control arms), alignment specifications.
Steering System:
Power steering system diagnostics, pump, rack and pinion, steering column, steering sensor troubleshooting.
Electrical System:
Battery, charging system (alternator), starting system (starter motor, switch), lighting system, interior and exterior electrical components.
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems, facilitating troubleshooting and repair.
Supplemental Restraint System Srs:
Airbag system diagnostics, seat belt systems, sensor identification and replacement.
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system service, including refrigerant, compressor, blower motor, and cabin filter.
Body Repair:
Body panel removal and installation, interior trim, glass replacement, door mechanisms, hood, trunk, bumpers.
Interior Systems:
Seats, seat belts, airbags, instrument panel, combination meter, power windows, power locks, sunroof system, audio system.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspection and replacement.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various systems, including electrical diagnostics, engine performance issues, and component testing.
Repair Procedures:
Detailed, illustrated procedures for component removal, repair, and reinstallation across all vehicle systems.
Rebuilding Procedures:
Complete engine and transmission rebuilding procedures, including torque specifications and clearances.
Electrical Troubleshooting:
Systematic diagnosis of electrical faults, including testing of sensors, actuators, and wiring harnesses, aided by wiring diagrams.
Suspension And Steering Repair:
Replacement of steering components, suspension arms, shock absorbers, and alignment adjustments.
Brake System Overhaul:
Service and replacement of brake pads, rotors, calipers, and bleeding procedures for ABS equipped vehicles.
Engine Component Replacement:
Replacement of timing belts/chains, water pumps, alternators, starters, and other engine accessories.
Emission Control Service:
Service and diagnosis of emission control systems, including catalytic converters, O2 sensors, and EVAP systems.
Technical Depth
Depth Of Information:
Extremely detailed, covering everything from basic maintenance to complete component rebuilds and advanced diagnostics.
Diagnostic Capabilities:
Includes procedures for using diagnostic tools, interpreting fault codes, and performing system tests.
Illustrations:
Hundreds of detailed illustrations, drawings, and photos guiding users through each procedure.
Sub Steps:
Detailed substeps that expand on repair procedure information for clarity.
Notes Cautions Warnings:
Critical information highlighted with notes, cautions, and warnings throughout each chapter.
Troubleshooting:
Dedicated troubleshooting sections for common and complex issues.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
Printable without any restriction.
Scanned Quality:
Non-scanned (indicates digital native content, likely higher quality than scanned PDFs).
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine Lx
Engine Code Lx:
2.7L V6 (EER)
Primary Engine Lx
Horsepower Lx:
190 hp @ 5600 rpm
Torque Lx:
205 lb-ft @ 4000 rpm
Optional Engine Rt
Engine Code Rt:
5.7L V8 HEMI (EZD)
Horsepower Rt:
340 hp @ 5000 rpm
Torque Rt:
390 lb-ft @ 4000 rpm
Fuel System
Fuel Type:
Unleaded Gasoline
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Performance
Engine Management:
Engine Control Module (ECM)
🔧 Transmission
Standard Transmission
Transmission Type Lx:
5-Speed Automatic (W5A580)
Optional Transmission Rt
Transmission Type Rt:
5-Speed Automatic (W5A580)
Features
Transmission Fluid Type:
Refer to manual for specific ATF specification (likely Mopar ATF+4 or equivalent).
Torque Converter Clutch:
Equipped with torque converter clutch for improved fuel efficiency.
📐 Dimensions
Exterior Lx
Length:
Approx. 192.2 inches
Width:
Approx. 74.1 inches
Height:
Approx. 57.3 inches
Wheelbase
Wheelbase:
Approx. 116.0 inches
Cargo
Cargo Volume Rear Seats Up:
Approx. 21.2 cubic feet
Cargo Volume Rear Seats Down:
Approx. 66.3 cubic feet
Weights
Curb Weight Lx:
Approx. 3,750 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (2005-2007 models tested)
NHTSA Front Impact Passenger:
5 Stars (2005-2007 models tested)
NHTSA Side Impact Front Seat:
5 Stars (2005-2007 models tested)
NHTSA Side Impact Rear Seat:
5 Stars (2005-2007 models tested)
IIHS Top Safety Pick:
Not explicitly rated as 'Top Safety Pick' but received 'Good' ratings in many frontal and side impact tests.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control (TCS), standard on some higher trims/later years.
Esp:
Available Electronic Stability Program (ESP) / Electronic Stability Control (ESC).
Passive Features
Airbags:
Driver and front passenger airbags, available front side-impact airbags, available curtain airbags.
Seat Belts:
Three-point seat belts with pretensioners and load limiters, LATCH child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD audio systems, with available Boston Acoustics premium sound system and Sirius Satellite Radio.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assist:
Optional rear park assist sensors available.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, power adjustable pedals (on some models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on driving conditions, typically 3,000-7,500 miles or 3-6 months.
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Cabin Air Filter:
Replace every 15,000-20,000 miles or annually.
Spark Plugs:
2.7L V6: Typically 100,000 miles (platinum/iridium); 5.7L V8 HEMI: Typically 100,000 miles (platinum).
Transmission Fluid Service:
Replace fluid and filter every 60,000-100,000 miles, consult manual for precise interval and procedure.
Coolant Flush:
Replace engine coolant every 5 years or 100,000 miles.
Fluid Specifications
Engine Oil Lx:
SAE 5W-30 Synthetic (refer to manual for exact specification and API service category).
Engine Oil Rt:
SAE 5W-20 Synthetic (refer to manual for exact specification and API service category).
Coolant:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).
Known Issues
Electrical Gremlins:
Some owners report issues with the CAN bus system, window regulators, and minor electrical component failures.
Suspension Wear:
Typical wear items like ball joints, tie rod ends, and sway bar links can require replacement over time.
Hemi Lifter Tick:
The 5.7L HEMI engine can sometimes exhibit a 'lifter tick' due to a faulty lifter or cam lobe wear, which this manual would detail how to diagnose and repair.
Transmission Issues:
While generally robust, some W5A580 transmissions can experience shifting issues or solenoid failures, addressed in the manual.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing versatile and often performance-oriented vehicles, known for their bold styling.
Model Evolution
Magnum Reintroduction:
The Dodge Magnum nameplate was revived for the 2005 model year as a rear-wheel-drive wagon/estate, based on the Chrysler LX platform (shared with the Charger and 300).
Design Philosophy:
Designed to offer a blend of performance, utility, and distinctive American styling, targeting a niche market.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
Production End:
Production ended after the 2008 model year due to declining sales and market shifts.
🏆 Awards & Recognition
Recognitions
Truck Trend Pickup Truck Of The Year:
While not a truck, the Dodge Magnum shared its platform with the 2005 Chrysler 300 which won MotorTrend Car of the Year.
Styling Acclaim:
The Magnum was generally praised for its distinctive and aggressive styling.
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