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Kia Carens Rondo II F L 2.0 CRDi Complete Workshop Service Repair Manual 2004 2005 2006 2007

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🏷️ Basic Information Identification Make: Kia Model: Carens Rondo II Generation: Rondo II (UN) Production Years: 2004-2006 (for this specific manual coverage) Codes Chassis Code: UN Engine Code Prefix: D4EA...
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Kia Carens Rondo II F L 2.0 CRDi Complete Workshop Service Repair Manual 2004 2005 2006 2007
🏷️ Basic Information
Identification
Make:
Kia
Model:
Carens Rondo II
Generation:
Rondo II (UN)
Production Years:
2004-2006 (for this specific manual coverage)
Codes
Chassis Code:
UN
Engine Code Prefix:
D4EA (CRDi)
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Audience:
Families seeking practical, affordable, and versatile transportation.
Competitive Analysis
Key Competitors:
Ford Focus C-Max, Renault Scénic, Citroën Xsara Picasso, Opel Zafira, Mitsubishi Space Wagon.
Key Features
Body Style:
5-door MPV with a flexible seating arrangement.
Engine Options For Manual:
2.0L CRDi (Common Rail Direct Injection) diesel engine.
Design Philosophy:
Emphasis on practicality, interior space, and value for money.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (primarily European and Asian markets where 2.0 CRDi was prominent)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Downloadable (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system (CRDi), exhaust system, lubrication, cooling system, engine electricals.
Transmission:
Manual and Automatic transmission service, repair, and diagnostics.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS), wheel and tire service.
Body And Electrical:
Body panels, interior trim, HVAC system, lighting, power accessories, wiring diagrams, diagnostic trouble codes (DTCs).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections.
Repair:
Component disassembly, assembly, replacement, and adjustment for all covered systems.
Diagnostics:
Troubleshooting procedures, fault finding, diagnostic trouble code (DTC) interpretation and resolution.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Print Quality
Image Resolution:
High-resolution, clear diagrams and illustrations.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, turbocharged diesel
Displacement:
1991 cc (2.0 Liters)
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
17.5:1
Valvetrain:
DOHC, 16 valves
Performance
Horsepower:
113 hp (83 kW) @ 4000 rpm (approximate, may vary slightly by market)
Torque:
255 Nm (188 lb-ft) @ 1900-2500 rpm (approximate, may vary slightly by market)
Fuel System
Injection System:
Common Rail Direct Injection (CRDi) with Variable Geometry Turbocharger (VGT)
Fuel Type:
Diesel
Emission Control:
Euro 3 / Euro 4 compliant (depending on market and specific calibration)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Manual Clutch Type:
Hydraulically actuated, dry single plate
Automatic Features:
Torque converter, electronic control.
📐 Dimensions
Exterior
Length:
4465 mm
Width:
1785 mm
Height:
1630 mm
Wheelbase:
2720 mm
Ground Clearance:
150 mm (approximate)
Interior
Seating Capacity:
5 or 7 seats (depending on configuration)
Cabin Features:
Flexible seating configurations, sliding second row, fold-flat third row (if equipped).
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 180-300 liters (depending on seat position)
Cargo Volume Behind 2Nd Row:
Approx. 600-800 liters
Weights
Curb Weight:
1500-1600 kg (approximate, depending on configuration)
Gross Vehicle Weight Rating:
2100-2200 kg (approximate)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for Euro NCAP 2005 assessment, generally)
Active Features
Braking System:
Front ventilated discs, rear solid discs; ABS with EBD (Electronic Brakeforce Distribution).
Traction Control:
Optional TCS (Traction Control System).
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags and curtain airbags.
Seatbelts:
Pre-tensioning seatbelts with load limiters, ISOFIX child seat anchorages.
Body Structure:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with radio, AM/FM. Optional CD changer, auxiliary input.
Display:
Digital clock, trip computer. Optional larger LCD display for climate control and audio.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Optional rear parking sensors.
Connectivity
Connectivity Options:
Limited for the era; typically basic auxiliary input for audio. Bluetooth was rare or an aftermarket option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (subject to driving conditions).
Air Filter Replacement:
Every 20,000 km or 24 months.
Fuel Filter Replacement:
Every 30,000 km or 36 months (critical for CRDi engines).
Timing Belt Replacement:
N/A (This engine utilizes a timing chain).
Fluid Specifications
Engine Oil Specification:
API CI-4 or ACEA B4/B5, SAE 5W-30 or 5W-40 synthetic diesel engine oil.
Engine Oil Capacity:
Approx. 6.5 liters (including filter).
Coolant Specification:
Ethylene glycol-based antifreeze, mix 50/50 with distilled water. Refer to Kia specification (e.g., MS591-08).
Brake Fluid Specification:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil.
Transmission Fluid Automatic:
Kia ATF SP-III or equivalent.
Known Issues
Common Wear Items:
Glow plugs, fuel injectors (CRDi system), EGR valve, clutch components (manual transmission), exhaust system components.
Diesel Specific Issues:
Potential for turbocharger issues if not maintained properly, injector fouling from poor fuel quality.
📚 Vehicle History
Brand Heritage
Kia History:
Kia Motors Corporation, a South Korean automotive manufacturer with a history dating back to 1944, evolving from a manufacturer of steel tubing and bicycles to a global automotive player.
Model Evolution
Carens Lineage:
The Carens is Kia's long-standing compact MPV offering. The 'Rondo' name was used in North America and some other markets to distinguish it from other Carens models and highlight its crossover-like versatility.
Generation I:
First generation Carens (1999-2006) was a more traditional MPV design.
Generation Ii Rondo Un:
The Rondo II (UN) introduced in 2006 (though this manual covers pre-facelift 2004-2007 models which are often considered part of the later first generation development or an early transition) offered a more modern design and platform, bridging the gap towards crossover styling. The 2.0 CRDi was a significant powertrain option for markets prioritizing fuel efficiency and torque.
Production
Manufacturing Locations:
Primarily South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards:
4-star Euro NCAP rating for its time indicates a solid safety performance for a family MPV.
Ratings
Reliability Reputation:
Generally considered reliable with diligent maintenance, particularly the diesel powertrain. Some electrical gremlins can occur with age.
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