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Holden Monaro Service Repair Manual Download 2004 2005 2006 PDF

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Basic Information Identification Make: Holden Model: Monaro Model Variant: VXR (Australia), Coupe (Export/Global) Model Code: V2, VZ Applicable Years: 2004, 2005, 2006 Introduction Market Position Segment: Performance Coupe/Sedan (Australian Muscle...
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Holden Monaro Service Repair Manual Download 2004 2005 2006 PDF
Basic Information
Identification
Make: Holden
Model: Monaro
Model Variant: VXR (Australia), Coupe (Export/Global)
Model Code: V2, VZ
Applicable Years: 2004, 2005, 2006
Introduction
Market Position
Segment: Performance Coupe/Sedan (Australian Muscle Car Heritage)
Competitive Analysis
Competitors 2004-2006: Ford Falcon XR8, Nissan 350Z, Toyota Camry/Aurion (higher trims), BMW 3 Series Coupe
Key Features
Platform Basis: GM Zeta platform, shared with Chevrolet Camaro and Pontiac Firebird
Design Philosophy: Modern interpretation of the classic Australian muscle car, rear-wheel drive, V8 performance
Value Proposition
Diy Savings: Significant cost savings on maintenance and repairs compared to dealership labor
Manual Benefit
Owner Empowerment: Enables owners to understand and perform maintenance and repairs confidently
Manual Details
Coverage Areas
Manual Scope: Factory Service Repair Manual
Page Count
Estimated Page Count: High (typically 1000+ pages for comprehensive factory manuals)
Manual Type
Type: Service and Repair Manual
Language
Language: English
Format
Format: PDF (Downloadable)
Manual Coverage
Systems Covered
Engine Systems: Engine overhaul, diagnosis, fuel injection, cooling, lubrication, exhaust, emissions control
Transmission Systems: Automatic transmission (4L60-E, 4L65-E) overhaul, diagnosis, fluid service; Manual transmission overhaul, diagnosis, fluid service
Brake Systems: Hydraulic system diagnosis, disc brake service (pads, rotors, calipers), parking brake system
Electrical Systems: Wiring diagrams, starter, charging system, lighting, ignition system, body control modules, power accessories
Suspension Steering: Front and rear suspension diagnosis and repair, steering system diagnosis and repair, wheel alignment specifications
Chassis Body: Body construction, panel repair, door mechanisms, glass, trim, structural components
Climate Control: HVAC system diagnosis, refrigerant handling, A/C compressor, heater core, climate control unit
Restraint Systems: Airbag system diagnosis and components, seat belt mechanisms
Fuel Delivery Emissions: Fuel tank, pump, lines, injectors, evaporative emission control system
Procedures Included
Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnosis
Maintenance Procedures: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, fluid level checks and top-offs, belt inspection and replacement
Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul (e.g., engine rebuild, transmission repair, brake caliper replacement)
Special Tools: Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth Of Information: Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds)
Diagnostic Capabilities: Detailed diagnostic flowcharts and component testing procedures
Component Specifications: Tightening torque values, clearances, fluid capacities, electrical resistance values
Manual Specifications
File Format
File Type: PDF
Searchability: Likely text-searchable due to PDF format
Print Quality
Print Readability: High (designed for clear reproduction in print)
Binding Type
Binding: N/A (Digital Download - No physical binding)
Paper Type
Paper Quality: N/A (Digital Download - No physical paper type)
Engine Specifications
Primary Engine
Engine Family: GM LS family
Displacement 1: 5.7 Liters (350 cubic inches)
Engine Code 1: LS1
Displacement 2: 6.0 Liters (364 cubic inches)
Engine Code 2: LS2 (from 2005 onwards for VXR/Coupe)
Performance
Horsepower Ls1: Approx. 325-330 hp (242-246 kW)
Torque Ls1: Approx. 350 lb-ft (475 Nm)
Horsepower Ls2: Approx. 400-415 hp (298-309 kW)
Torque Ls2: Approx. 400 lb-ft (542 Nm)
Fuel System
Fuel Delivery: Multi-point fuel injection (MPFI)
Fuel Type: Premium Unleaded Gasoline (95 RON or higher recommended)
Cooling System
Coolant Capacity: Approx. 11.0 Liters (2.9 US qts) with heater
Lubrication System
Oil Capacity: Approx. 5.7 Liters (6.0 US qts) with filter (LS1), 7.0 Liters (7.4 US qts) with filter (LS2)
Recommended Oil Viscosity: SAE 5W-30 (check manual for specific GM dexos specifications for later models, but typically Dexron III/VI for transmission)
Transmission
Standard
Standard Transmission: 6-Speed Manual (Tremec T-56)
Optional
Optional Transmission: 4-Speed Automatic (GM 4L60-E / 4L65-E)
Features
Manual Gear Ratios T56: Varies by model year and specific T-56 variant, but typically includes close ratios for performance
Automatic Gear Ratios 4L60E: 1st: 3.06, 2nd: 1.63, 3rd: 1.00, 4th: 0.70
Automatic Transmission Fluid: Dexron III-H or Dexron VI automatic transmission fluid
Manual Transmission Fluid: GM Synchromesh Transmission Fluid or equivalent GL-4/GL-5 rated manual transmission fluid (check manual for exact spec)
Dimensions
Exterior
Wheelbase: Approx. 2807 mm (110.5 inches)
Length: Approx. 4787 mm (188.5 inches)
Width: Approx. 1841 mm (72.5 inches)
Height: Approx. 1370 mm (53.9 inches)
Weights
Curb Weight Manual: Approx. 1640-1680 kg (3615-3704 lbs)
Curb Weight Automatic: Approx. 1670-1700 kg (3682-3748 lbs)
Gross Vehicle Weight Rating: Check vehicle specific VIN plate (typically around 2000-2100 kg)
Safety Features
Ratings
Ancap Rating: 4 Stars (for Australian models, varies by specific testing year and configuration)
Active Features
Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Traction Control: Traction Control System (TCS) often standard, especially with VXR/higher trims
Passive Features
Airbags: Driver and front passenger airbags, side airbags (optional/standard depending on trim)
Seatbelts: Pretensioner seatbelts
Body Structure: Reinforced safety cell structure
Technology Features
Infotainment
Audio System: Factory fitted CD player with radio, often with amplifier and subwoofer options. Upgraded aftermarket systems are common.
Display: Basic LCD display for audio and climate controls. No integrated navigation on base models.
Driver Assistance
Cruise Control: Standard cruise control system
Parking Assistance: Rear parking sensors were an option on some models.
Connectivity
Bluetooth: Not standard on early models; aftermarket solutions or later factory upgrades may exist.
Usb Aux: Typically not standard; aftermarket installations are common.
Maintenance
Service Intervals
Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Transmission Fluid Interval: Automatic: 60,000-100,000 km (36,000-60,000 miles); Manual: 80,000-120,000 km (50,000-75,000 miles) (check manual for specific recommendations).
Spark Plug Replacement: Typically 100,000-160,000 km (60,000-100,000 miles) for iridium-tipped plugs, or earlier for standard plugs.
Fluid Specifications
Engine Oil Specification: GM approved oils, typically SAE 5W-30 synthetic or semi-synthetic (refer to manual for exact specification and API classification).
Coolant Type: GM Gen IV Engine Coolant (Orange or Pink) or equivalent OAT (Organic Acid Technology) coolant, mixed 50/50 with distilled water.
Known Issues
Common Wear Items: Front sway bar links, rear shock absorbers, clutch master cylinder (manual), window regulators, differential pinion seal.
Potential Engine Issues: Head gasket leaks (less common on LS1/LS2 but possible), intake manifold gasket leaks (older GM engines), oil pressure sender issues.
Vehicle History
Brand Heritage
Holden Legacy: Holden is an iconic Australian automotive brand with a long history of producing performance vehicles, particularly V8-powered coupes and sedans.
Model Evolution
Monaro Origins: The Monaro nameplate has a storied history in Australia, dating back to the original Monaro coupe of the late 1960s and 1970s, which was a symbol of Australian muscle.
Modern Monaro Development: The modern Monaro (V2 and VZ series) was developed by Holden and launched in 2001, reviving the nameplate. It was based on the Australian-developed GM Zeta platform.
Production
Manufacturing Location: Elizabeth, South Australia, Australia
Production Period: 2001 - 2006
Export Versions
Export Markets: Sold globally as the Vauxhall Monaro (UK), Pontiac GTO (North America), and Holden Commodore Coupe (other markets).
Awards & Recognition
Recognitions
Australian Car Of The Year: While the Monaro itself didn't win a specific 'Car of the Year' award as a coupe, its performance and V8 heritage are celebrated within Australian automotive culture.
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