Segment:
Middleweight Sportbike / Naked Bike
Purpose:
Versatile performance motorcycle for commuting, sport riding, and touring
Competitors:
Suzuki SV650, Kawasaki ER-6n, Honda CB600F Hornet
Engine Layout:
Inline 4-cylinder, DOHC
Chassis Design:
Lightweight aluminum frame, FZ6 FAZER features a half-fairing
Target Audience:
Riders seeking a balance of performance, comfort, and affordability
Primary Coverage:
Service, Repair, Maintenance
Included Sections:
Engine, Chassis, Electrical, Troubleshooting, Specifications
Type:
Shop Manual / Service Manual
Device Compatibility:
PC, MAC, Tablets, Smartphones
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of engine components
Engine Fuel System:
Fuel injection system, throttle body, injectors, fuel pump, fuel pressure regulation
Engine Ignition System:
Ignition coils, spark plugs, ECU control
Cooling System:
Radiator, fan, thermostat, coolant flow, water pump
Exhaust System:
Catalytic converter, mufflers, lambda sensors
Transmission Mechanical:
Clutch operation, gearbox disassembly and reassembly, gear selection
Chassis Suspension:
Front forks (telescopic, cartridge type), rear shock absorber, linkages, bearings
Chassis Steering:
Handlebar, steering stem, headstock bearings
Braking System:
Front and rear brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures
Wheel And Tire System:
Wheel bearing inspection, tire pressure recommendations, wheel balancing
Electrical System:
Wiring diagrams, component testing, diagnostic procedures
Bodywork And Fittings:
Fairing removal and installation, seat, fuel tank, body panels
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, chain adjustment, lubrication points
Troubleshooting:
Diagnostic flowcharts for common problems, electrical faults, engine performance issues
Major Repairs:
Engine rebuild, transmission overhaul, suspension component replacement
Component Testing:
Testing of electrical components, sensors, actuators using multimeter and diagnostic tools
Specifications And Data:
Torque values, clearances, fluid capacities, electrical resistance values
Depth:
Comprehensive, suitable for professional technicians and experienced DIY mechanics
Detail Level:
Step-by-step instructions with clear diagrams and illustrations
Engine Type:
4-stroke, liquid-cooled, DOHC, 4-valve per cylinder, inline-four
Displacement:
600cc (599 cc)
Bore X Stroke:
65.5 mm x 44.5 mm
Compression Ratio:
12.2:1
Horsepower Peak:
Approx. 96 hp @ 12,000 rpm
Torque Peak:
Approx. 61 Nm (45 lb-ft) @ 9,500 rpm
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle valves (YCC-T) for improved throttle response
Fuel Type:
Unleaded gasoline, minimum 91 octane
Ignition System:
TCI (Transistor Controlled Ignition)
Lubrication System:
Wet sump
Recommended Oil Viscosity:
10W-40 or 20W-40 (refer to manual for specific climate recommendations)
Oil Capacity With Filter:
Approx. 3.4 Liters (3.6 US qt)
Oil Filter Part Number:
Yamaha 5JX-13440-00-00 or equivalent
Overall Length:
Approx. 2,095 mm (82.5 in)
Overall Width:
Approx. 775 mm (30.5 in)
Overall Height:
Approx. 1,220 mm (48.0 in)
Seat Height:
Approx. 805 mm (31.7 in)
Wheelbase:
Approx. 1,445 mm (56.9 in)
Dry Weight:
Approx. 183 kg (403 lbs)
Wet Weight:
Approx. 204 kg (450 lbs) (FZ6 FAZER)
Fuel Tank Capacity:
19.4 Liters (5.1 US gal)
Safety Features Overview:
ABS (Anti-lock Braking System) was an optional feature on some models (FZ6SSC denotes ABS version)
Braking System Type:
Hydraulic dual disc front, hydraulic single disc rear
Brake Disc Diameter Front:
298 mm
Brake Disc Diameter Rear:
245 mm
Lighting:
Halogen headlights, LED taillight
Instrumentation:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meters, warning lights
ABS System:
Available as an option (FZ6SSC), enhances braking safety
Diagnostic Ports:
OBD-II compliant diagnostic connector for engine diagnostics (specific connector location detailed in manual)
Initial Service:
1,000 km (600 miles) or 6 months
Subsequent Service:
Every 6,000 km (3,700 miles) or 12 months
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Coolant Type:
Yamalube Coolant (Blue) or equivalent ethylene glycol-based antifreeze, 50/50 mix with distilled water
Fork Oil Type:
Yamaha Fork Oil G-10 or equivalent SAE 10W (refer to manual for precise fill level)
Common Wear Items:
Clutch plates, chain and sprockets, rear shock absorber seals, steering head bearings
Potential Electrical Faults:
Rectifier/regulator failure, stator winding issues (less common but noted)
Engine Performance Tips:
Regular air filter cleaning/replacement, spark plug condition checks, and proper ECU servicing are crucial for optimal performance
