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Yamaha BRUIN 350 400 Service Repair Manual 2004-2006

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Welcome to the comprehensive service and repair manual for the Bruin 350 4x4 (YFM350) utility ATV, covering model years 2004 through 2006. Engineered by a globally recognized leader in powersports,...
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类型: Atv
厂商:
斯库: 50899
Yamaha BRUIN 350 400 Service Repair Manual 2004-2006Yamaha BRUIN 350 400 Service Repair Manual 2004-2006Yamaha BRUIN 350 400 Service Repair Manual 2004-2006Yamaha BRUIN 350 400 Service Repair Manual 2004-2006
Welcome to the comprehensive service and repair manual for the Bruin 350 4x4 (YFM350) utility ATV, covering model years 2004 through 2006. Engineered by a globally recognized leader in powersports, the Bruin 350 4x4 is renowned for its robust 4-stroke, liquid-cooled 348cc engine, reliable automatic transmission with strong engine braking, and independent front suspension for a comfortable ride. This versatile ATV is ideally suited for recreational trail riding, demanding farm work, hunting expeditions, and general utility tasks, offering a balanced combination of performance, durability, and user-friendly operation, making it a respected choice within its segment. This factory-level service repair manual provides exhaustive details essential for the maintenance, diagnosis, and repair of your Bruin 350 4x4. It meticulously covers all major systems, including complete engine mechanicals, fuel and ignition systems, transmission and drivetrain, suspension, steering, brakes, and the electrical system, complete with detailed wiring diagrams. Within its extensive pages, you will find step-by-step procedures for routine maintenance, component overhauls, troubleshooting common issues, and precise technical specifications such as torque values and clearances, empowering owners and technicians to keep this capable ATV in optimal condition.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Bruin
Model Variant:
350 4x4
Model Variant Secondary:
400 (Implied by title context, though 350 is primary)
Codes
Product Id:
Yamaha-Bruin-350-400-Service-Repair-Manual-2004-2006
👋 Introduction
Market Position
Segment:
Utility ATV (All-Terrain Vehicle)
Target Audience:
Recreational riders, farmers, hunters, utility users
Competitive Analysis
Key Competitors:
Honda FourTrax, Suzuki King Quad, Polaris Sportsman, Kawasaki Prairie
Key Features
Atv Features:
4x4 drivetrain, automatic transmission, independent front suspension (IFS), reliable engine
Manual Value Proposition
Quality Claim:
BEST manuals on Tradebit, buy with confidence, not incomplete cheap versions
Comparison:
Similar to Factory Workshop Manuals or CDROM Manuals used in repair shops
📋 Manual Details
Coverage Areas
Coverage Years:
2004, 2005, 2006
Product Type:
Service Repair Manual
Specific Models Covered:
Yamaha Bruin 350 4x4 (YFM350)
Page Count
Estimated Page Count:
Extensive (Typical factory manuals for this era are 300-500+ pages)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
File Format
File Format:
PDF
Searchability:
Likely text-searchable if professionally scanned
Printability:
Printable
Print Quality
Scan Quality:
Varies by source, 'BEST manuals on Tradebit' implies good quality
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, assembly, inspection, timing, lubrication, cooling system
Fuel System:
Carburetor tuning, cleaning, rebuilding, fuel pump, fuel lines, fuel tank
Ignition System:
Ignition coil, CDI unit, spark plug, timing, troubleshooting
Transmission Drivetrain:
Automatic transmission (V-belt type), clutch, gear selection, final drive, driveshafts, CV joints
Suspension Steering:
Front and rear suspension components, shock absorbers, steering knuckles, tie rods, wheel alignment
Brakes:
Hydraulic brake system, front and rear calipers, brake discs, master cylinder, brake lines, bleeding procedures
Electrical System:
Wiring diagrams, battery, starter motor, alternator, lighting, switches, fuses, relays, troubleshooting electrical faults
Chassis Frame:
Frame inspection, repair, body panels, fenders, seats
Cooling System:
Radiator, fan, hoses, coolant, thermostat operation
Exhaust System:
Muffler, exhaust pipe, heat shields
Wheels Tires:
Tire pressure, wheel nut torque, wheel bearing replacement
Procedures Included
Maintenance:
Oil change, filter replacement, spark plug service, air filter cleaning/replacement, brake pad inspection/replacement, chain adjustment (if applicable), general lubrication
Troubleshooting:
Diagnostic charts, common problem identification and solutions for all major systems
Repair:
Step-by-step instructions for component disassembly, cleaning, inspection, repair, and reassembly
Overhaul:
Complete engine rebuild procedures, transmission overhaul
Diagnostics:
Component testing, electrical system diagnostics, fuel system testing
Technical Depth
Depth:
Comprehensive (Factory level detail for professionals and advanced DIYers)
Detail Level:
Detailed specifications, torque values, clearances, diagnostic procedures
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-Stroke, SOHC, 2-Valve
Engine Displacement:
348cc (for 350 model)
Bore X Stroke:
83 mm x 64.5 mm (Typical for 350cc class Yamaha, exact spec confirmed in manual)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 20-22 HP (Varies by tuning and specific model year)
Torque:
Approx. 27 Nm @ 5500 RPM (Varies by tuning and specific model year)
Fuel System
Fuel Delivery:
Carburetor (Teikei Y28P or similar, confirmed in manual)
Fuel Type:
Unleaded gasoline, 87 octane (minimum)
Lubrication
Oil Type:
Yamalube 4 (or equivalent API SG or higher, SAE 10W-30 or 20W-40 based on temperature)
Oil Capacity:
Approx. 1.8 L (1.9 US qt) with filter change (exact spec in manual)
Ignition
Spark Plug Type:
NGK CR7E or Denso U22FSR-U (Typical, confirm in manual)
Spark Plug Gap:
0.6-0.7 mm (0.024-0.028 in) (Typical, confirm in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic (Yamaha Constant Velocity Transmission - YCC-V) with Ultramatic® system
Drive Modes:
2WD/4WD selector with locking front differential
Gear Selection:
Forward (H/L), Neutral, Reverse
Features
Engine Braking:
Strong engine braking provided by the CVT system
Final Drive:
Shaft drive with sealed u-joint
Fluid Specifications
Transmission Oil Type:
Yamaha"G" Gear Oil or equivalent API GL-4 SAE 80W (for final drive gearbox)
Transmission Oil Capacity:
Approx. 0.18 L (0.19 US qt) for final drive (confirm in manual)
📐 Dimensions
Exterior
Length:
Approx. 76.2 inches (1935 mm)
Width:
Approx. 43.7 inches (1110 mm)
Height:
Approx. 45.3 inches (1150 mm)
Wheelbase:
Approx. 49.6 inches (1260 mm)
Ground Clearance:
Approx. 10.1 inches (257 mm)
Weights
Dry Weight:
Approx. 562 lbs (255 kg)
Wet Weight:
Approx. 591 lbs (268 kg) (with all fluids)
Cargo
Front Rack Capacity:
Approx. 88 lbs (40 kg)
Rear Rack Capacity:
Approx. 176 lbs (80 kg)
Towing Capacity:
Approx. 1100 lbs (500 kg)
Trailer Tongue Weight:
Approx. 110 lbs (50 kg)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheel Bolt Pattern:
4x110 mm (Standard for many Yamaha ATVs)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA standards (as applicable to the era)
Active Features
Braking System:
Hydraulic disc brakes front and rear, parking brake
Passive Features
Lighting:
Dual 30W halogen headlights, 8W taillight/stoplight
Handlebars:
Ergonomic handlebars with hand guards (typical)
Throttle Limiter:
Adjustable throttle stop for new riders (often included)
💡 Technology Features
Infotainment
Infotainment System:
Basic analog gauge cluster (speedometer, odometer, fuel gauge, warning lights)
Driver Assistance
Electronic Power Steering:
Available on some higher-spec models (e.g., Bruin 350 EPS); manual will detail its diagnostics and service
Connectivity
Connectivity Features:
None (This is a utility ATV from the mid-2000s, designed for function over digital features)
🔧 Maintenance
Service Intervals
Initial Service:
First service typically at 100 km or 1 month (check break-in recommendations in manual)
Engine Oil Change:
Every 1000 km or 6 months (whichever comes first), or more frequently under severe use
Oil Filter Replacement:
At every engine oil change
Air Filter Cleaning:
Every 500 km or 6 months (more frequently in dusty conditions)
Spark Plug Inspection:
Every 1000 km or 12 months
Brake Fluid Check:
Every 1000 km or 12 months, replace every 24 months or as needed
Coolant Replacement:
Every 24 months or 2000 km (confirm in manual)
Fluid Specifications
Coolant Type:
High-quality ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
CV joint boots, wheel bearings, brake pads, starter brushes (typical for ATVs of this age)
Potential Problems:
Carburetor jetting issues in certain altitudes/conditions, occasional CVT belt wear, charging system output (all addressable with this manual)
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Corporation
Brand Reputation:
Globally recognized for reliability, performance, and innovation in powersports
Model Evolution
Bruin Lineage:
The Bruin succeeded models like the Wolverine and paved the way for newer utility ATVs, emphasizing comfort and accessibility
Key Innovations:
Featured Yamaha's Ultramatic® CVT and Electric Power Steering (EPS) on some higher-trim models (though not explicitly stated for base 350, manual may cover variants).
Production
Production Period:
The Bruin 350 was produced from approximately 2004 to 2006, before being largely replaced by the Grizzly line's 350cc offerings.
Manufacturing Location:
Likely manufactured in Japan or North America by Yamaha
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major awards for the Bruin 350 are widely documented, but it was recognized for its balanced utility and performance in its class.
Ratings
Consumer Reviews:
Generally well-regarded for reliability and ease of use, praised for its independent front suspension offering a smoother ride compared to some peers.
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