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Yamaha YZF-R1SC 2004-2006 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YZF-R1SC Model Variant: SC (Special Colour/Spec) Years Covered: 2004, 2005, 2006 Vehicle Type: Sportbike / Supersport Motorcycle Codes Chassis Code: RN09 👋 Introduction...
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类型: Motorcycle
厂商:
斯库: 62705
Yamaha YZF-R1SC 2004-2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YZF-R1SC
Model Variant:
SC (Special Colour/Spec)
Years Covered:
2004, 2005, 2006
Vehicle Type:
Sportbike / Supersport Motorcycle
Codes
Chassis Code:
RN09
👋 Introduction
Market Position
Market Segment:
Hyperbike/Superbike, competing with liter-class sportbikes
Competitive Analysis
Key Competitors:
Honda CBR954RR, Suzuki GSX-R1000 (K3/K4), Kawasaki ZX-10R (2004-2005), Ducati 999
Key Features
Performance Focus:
High horsepower, advanced aerodynamics, track-oriented handling
Engine Design:
Inline-four cylinder, DOHC, 5 valves per cylinder
Chassis Design:
Aluminum twin-spar frame for rigidity and light weight
Suspension:
Fully adjustable front forks and rear monoshock for precise tuning
Braking System:
Radial-mount front brake calipers for improved stopping power and feel
Aerodynamics:
Aggressive fairing design for reduced drag and improved stability at high speeds
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair
Additional Coverage:
Maintenance, Troubleshooting, Diagnostics, Repair, Overhaul
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Delivery Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine assembly, internal components, valve train, ignition, fuel injection, lubrication, cooling
Transmission:
Clutch, gearbox internals, shift mechanism, lubrication
Chassis And Suspension:
Frame, front fork (telescopic), rear shock absorber (monoshock), swingarm, bearings
Brakes:
Front and rear disc brakes, caliper service, master cylinder, hydraulic lines, bleeding procedures
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), lighting, starter motor, ECU, sensors, fuses
Fuel System:
Fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT), fuel tank, lines
Exhaust System:
Catalytic converter (if applicable), mufflers, exhaust pipes
Cooling System:
Radiator, fan, coolant pump, thermostat, hoses, coolant specifications
Bodywork And Fairings:
Removal, installation, and component identification of all body panels
Wheels And Tires:
Wheel removal, tire mounting, balancing, specifications
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid changes, coolant flushes
Troubleshooting:
Diagnostic flowcharts for common and uncommon issues, fault codes (if applicable)
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Rebuilds:
Detailed procedures for engine and transmission rebuilds
Diagnostics:
Electrical system diagnostics, sensor testing, fuel system testing
Adjustments:
Carburetor/throttle body synchronization (if applicable), clutch lever, brake levers, suspension settings
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds
Diagnostic Tools:
Information on special tools required for specific repairs and diagnostics
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable within the PDF
Print Quality
Print Readability:
High quality for clear printing of diagrams and text
Binding Type
Binding Type:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, inline four-cylinder
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 57.0 mm
Compression Ratio:
12.3:1
Valve Train:
DOHC, 5 valves per cylinder
Ignition System:
TCI (Transistor Controlled Ignition)
Performance
Horsepower:
Approx. 172 hp (at crank, depending on market/emissions)
Torque:
Approx. 110 Nm (at crank, depending on market)
Fuel System
Fuel Delivery:
Fuel Injection with 40mm throttle bodies
Fuel Type:
Unleaded premium gasoline (95 RON or higher recommended)
Lubrication System
Oil Type:
Yamalube 4 (or equivalent) 10W-40 API SG or higher
Oil Capacity:
Approx. 3.9 L (with filter change)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Clutch Type:
Wet, multi-plate, assist and slipper clutch
Features
Gear Ratios:
Detailed ratios available in manual, e.g., 1st: 2.750, 2nd: 2.063, 3rd: 1.700, 4th: 1.471, 5th: 1.333, 6th: 1.208
Final Drive:
Chain drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2,085 mm (82.1 in)
Overall Width:
Approx. 705 mm (27.8 in)
Overall Height:
Approx. 1,135 mm (44.7 in)
Seat Height:
Approx. 835 mm (32.9 in)
Wheelbase:
Approx. 1,405 mm (55.3 in)
Ground Clearance:
Approx. 135 mm (5.3 in)
Weights
Dry Weight:
Approx. 177 kg (390 lbs)
Wet Weight:
Approx. 205 kg (452 lbs) (fully fueled)
Fuel Capacity:
18 L (4.75 US gal)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Motorcycle safety ratings differ from automotive, focus on design for rider safety)
Active Features
Braking System:
Dual 320mm front discs with radial-mount 4-piston calipers, 220mm rear disc with 2-piston caliper
Suspension Control:
Adjustable suspension for optimal handling and stability
Passive Features
Frame Design:
Rigid aluminum frame for predictable handling
Lighting:
Dual multi-reflector headlights for improved visibility
💡 Technology Features
Infotainment
Infotainment System:
N/A (Sportbike focused, no infotainment in the modern sense)
Driver Assistance
Rider Aids:
Assist and slipper clutch for smoother downshifts and reduced rear-wheel hop.
Electronics:
ECU controlled fuel injection and ignition timing for optimal performance across the rev range.
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration on this model)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first (refer to manual for exact recommendation)
Air Filter Inspection:
Every 6,000 km (3,700 miles)
Spark Plug Replacement:
Every 18,000 km (11,000 miles)
Coolant Replacement:
Every 2 years or 24,000 km (15,000 miles)
Brake Fluid Replacement:
Every 2 years or 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Grade:
Yamalube 4 (or equivalent) 10W-40 API SG or higher
Coolant Type:
High-quality ethylene glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 4
Fork Oil Type:
Yamaha Suspension Fluid 01 or SAE 5W (specific viscosity detailed in manual)
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, tires
Potential Electrical:
Voltage regulator/rectifier failure (though less common on this generation than earlier models)
Engine Performance:
Can be sensitive to incorrect fuel or maintenance; proper valve clearance is crucial.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha has a long and successful history in motorcycle racing and performance road bikes.
Model Evolution
Yzf-R1 Lineage:
The R1 has been a benchmark in the liter-class sportbike segment since its 1998 debut. This generation (RN09) represented a significant evolution.
2004 Updates:
Introduced electronic fuel injection, revised chassis geometry, and improved suspension. The 'SC' designation often implied a special color scheme or minor specification enhancement.
2005 Updates:
Further refinement, often including minor styling tweaks or suspension adjustments.
2006 Updates:
Often considered the final year for this specific generation (RN09) before a more significant redesign.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The YZF-R1 series has consistently received high praise from automotive journalists and riders for its performance and handling, often winning 'Bike of the Year' awards in its class.
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