DODGE NEON Service Repair Workshop Manual 2004-2007

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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: Second Generation (2003-2006) Years Covered: 2004-2007 Body Styles Covered: All (Sedan, Coupe) Codes Platform: Chrysler PL platform 👋 Introduction Market Position...

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类型: Car

斯库: 290797

标签: 2004 2005 2006 2007 Car Cars Dodge Misc NEON

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Generation:

Second Generation (2003-2006)

Years Covered:

2004-2007

Body Styles Covered:

All (Sedan, Coupe)

Codes

Platform:

Chrysler PL platform

👋 Introduction

Market Position

Segment:

Compact Car

Brand Perception:

Affordable, sporty styling, value-oriented

Competitive Analysis

Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt, Hyundai Elantra

Key Features

Design:

Distinctive styling, particularly the coupe version, offering a more aggressive look than many competitors

Value Proposition:

Offered a good balance of performance, features, and price point, making it an attractive option for budget-conscious buyers

Engine Options:

Reliable and relatively fuel-efficient 2.0L World Engine

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and all repairs A-Z

Applicability:

Vehicle/Model Specific

Page Count

Estimated Page Count:

Refer to actual product for precise count (typically 1000+ pages for comprehensive workshop manuals)

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (likely PDF, based on typical sales for this type of product)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (2.0L DOHC GEMA I4), Transmission (Manual & Automatic), Drivetrain

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Front Disc, Rear Drum/Disc), Wheels & Tires

Electrical:

Body Control Module (BCM), Powertrain Control Module (PCM), Ignition System, Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Locks)

Body:

Exterior Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Glass

HVAC:

Air Conditioning System, Heater, Ventilation

Safety Systems:

Airbag System, Seat Belts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement

Troubleshooting:

Diagnostic procedures, fault code interpretation, symptom-based diagnosis for all major systems

Repairs And Replacements:

Component removal and installation for engine, transmission, suspension, brakes, electrical, and body components

Diagnostics:

OBD-II diagnostics, specific diagnostic procedures for sensors, actuators, and control modules

Wiring Diagrams:

Detailed electrical schematics for all circuits

Technical Depth

Depth:

Comprehensive (includes basic maintenance to complete engine and transmission overhauls, complex electrical diagnostics, and body repair)

Target Audience:

Professional Technicians and Advanced DIY Enthusiasts

📊 Manual Specifications

File Format

Digital Format Details:

Searchable PDF, high-resolution images and diagrams, printable pages

Print Quality

Image Quality:

High-resolution, clear illustrations and photographs

Binding Type

Physical Format Binding:

N/A (Digital format)

Paper Type

Physical Format Paper:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

GEMA (World Engine)

Engine Type:

Inline 4-Cylinder (I4)

Displacement:

2.0 Liters (1998 cc)

Valvetrain:

DOHC (Double Overhead Camshaft), 16 Valves

Bore X Stroke:

87.6 mm x 83.0 mm

Compression Ratio:

9.5:1

Horsepower:

132 hp @ 5600 rpm (approximate)

Torque:

131 lb-ft @ 4000 rpm (approximate)

Performance

Redline:

6000 rpm

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Fuel Octane Rating:

87 Octane (minimum)

Engine Management

Engine Control Unit:

Chrysler NGC (Next Generation Controller) or similar

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission (Getrag A578 or similar)

Optional

Transmission Type:

4-Speed Automatic Transmission (Chrysler 41TE/42LE or similar)

Features

Automatic Features:

Electronically controlled, overdrive

Fluid Specs

Manual Transmission Fluid:

Refer to manual for specific type (e.g., SAE 75W-90 GL-4/GL-5)

Automatic Transmission Fluid:

Chrysler ATF+4 (Mopar)

📐 Dimensions

Exterior

Wheelbase:

Approx. 105.0 inches (2667 mm)

Length:

Approx. 174.4 inches (4430 mm) (Sedan) / Approx. 167.3 inches (4249 mm) (Coupe)

Width:

Approx. 67.4 inches (1712 mm)

Height:

Approx. 54.3 inches (1380 mm) (Sedan) / Approx. 53.3 inches (1354 mm) (Coupe)

Weights

Curb Weight:

Approx. 2700-2900 lbs (1225-1315 kg) depending on body style and transmission

Gross Vehicle Weight Rating:

Refer to vehicle's VIN plate

Towing Capacity:

Not Recommended/Designed for Towing

Payload Capacity:

Refer to vehicle's VIN plate

🛡️ Safety Features

Ratings

NHTSA Front Impact:

Driver: 4/5 Stars, Passenger: 4/5 Stars (for 2004 model)

IIHS Side Impact:

Acceptable (for models with side airbags, 2005-2006 models recommended)

Active Features

Braking System:

Front Vented Disc Brakes, Rear Drum Brakes (standard on most trims), Optional Rear Disc Brakes on some performance variants or higher trims

Antilock Braking System ABS:

Optional on lower trims, standard on higher trims or performance variants

Passive Features

Airbags:

Standard front driver and passenger airbags. Optional side-impact airbags for front occupants.

Seat Belts:

3-point front and rear seat belts with pretensioners for front seats

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player. Optional premium audio systems with more speakers and amplifier.

Navigation:

Not available from the factory

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Auxiliary Input:

Rarely equipped from factory; often requires aftermarket installation

Instrumentation

Dashboard Layout:

Circular gauges for speedometer, tachometer, fuel, and temperature. Central console with climate and audio controls.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first (synthetic oil recommended for longer intervals)

Air Filter Replacement:

Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions

Spark Plug Replacement:

Every 100,000 miles (160,000 km) for iridium-tipped spark plugs (refer to manual for specific type)

Coolant Flush:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or 2-4 years

Transmission Fluid Change Auto:

Every 30,000 - 60,000 miles (48,000 - 96,000 km) or as per manual recommendations

Fluid Specifications

Engine Oil Type:

SAE 5W-20 or 5W-30 (API Certified, meeting MS-6395)

Engine Oil Capacity:

Approx. 4.5 quarts (4.3 liters) with filter change

Coolant Type:

Chrysler OAT (Organic Acid Technology) Pink Coolant (Mopar P/N 68048553AA or equivalent)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

Chrysler Power Steering Fluid (Mopar P/N 043030000 or equivalent)

Known Issues

Engine Performance:

Some reports of oil consumption, occasional catalytic converter issues, minor cooling system leaks (water pump, hoses).

Transmission:

Automatic transmission solenoid issues, rough shifting in some cases. Manual transmission clutch wear.

Electrical Systems:

Window regulator failures, power lock actuator issues, occasional HVAC blower motor problems.

Suspension And Steering:

Premature wear of ball joints, tie rod ends, and sway bar links. Power steering pump noise or leaks.

Body And Interior:

Interior trim pieces can be fragile. Rust can be an issue in certain climates, particularly around wheel wells and rocker panels.

📚 Vehicle History

Brand Heritage

Dodge Brand:

Chrysler's performance and muscle car division, evolving into a broader range of vehicles including compacts.

Model Evolution

First Generation Neon:

Launched in 1994, known for its agile handling and sporty image.

Second Generation Neon:

Introduced for the 2003 model year, a redesign of the original platform, featuring updated styling, improved interior, and the new 'World Engine'.

Model Year Changes 2004-2007:

Minor updates to styling, features, and option packages. The SRT-4 performance variant was also part of this generation, offering a turbocharged engine.

Production

Manufacturing Location:

Belvidere Assembly Plant, Illinois, USA

Production Years:

2000-2005 (Second Generation)

Discontinuation:

The Dodge Neon was discontinued after the 2005 model year in North America, with production continuing in some international markets and being replaced by the Caliber.

🏆 Awards & Recognition

Recognitions

Initial Reception:

The first generation Neon received critical acclaim for its driving dynamics and value. The second generation, while competent, faced stiffer competition and mixed reviews compared to its predecessor.

Ratings

Consumer Reports:

Consumer Reports often rated the Neon as average to below average in reliability for this period, particularly regarding the automatic transmission and certain electrical components.

Jd Power:

J.D. Power initial quality and dependability studies for the Neon during these years generally placed it in the average to lower-than-average segment compared to its class.