Chrysler Crossfire 2004-2008 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Years Covered: 2004, 2005, 2006, 2007, 2008 Generation Generation Identifier: First Generation (ZH) Codes Chassis Code: ZH 👋 Introduction Market Position...

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类型: Car

斯库: 58382

标签: 2004 2005 2006 2007 2008 Car Cars Chrysler Crossfire

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Description

🏷️ Basic Information

Identification

Make:

Chrysler

Model:

Crossfire

Model Years Covered:

2004, 2005, 2006, 2007, 2008

Generation

Generation Identifier:

First Generation (ZH)

Codes

Chassis Code:

👋 Introduction

Market Position

Positioning:

A high-performance, rear-wheel-drive sports coupe/roadster with distinctive styling, positioned as a premium offering in its segment.

Competitive Analysis

Competitors:

Competed against vehicles like the Nissan 350Z, Ford Mustang, Chevrolet Corvette (lower trims), and Mazda RX-8 during its production run.

Key Features

Design Origin:

Based on the Mercedes-Benz R170 SLK platform, sharing significant mechanical components and development with DaimlerChrysler's previous collaboration.

Performance Focus:

Emphasized sporty handling, powerful engines, and a driver-centric experience.

Value Proposition

Diy Savings:

Enables owners to perform routine maintenance and repairs, potentially saving significant costs on dealership service.

Information Source

Authenticity:

Contains the exact same information used by authorized Chrysler technicians and dealerships.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Workshop

Page Count

Estimated Page Count:

Extensive (Exact count not specified, but described as 'full' and covering 'all major topics')

Manual Type

Type:

Comprehensive Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed procedures for engine disassembly, assembly, diagnostics, and repair.

Engine Electrical:

Wiring schematics, component testing, diagnostic procedures for electrical systems.

Emission Control:

Information on emissions systems, diagnosis, and repair.

Fuel System:

Components, operation, diagnosis, and repair of the fuel delivery system.

Clutch System:

Clutch operation, adjustment, and replacement procedures.

Manual Transaxle:

Detailed repair and overhaul procedures for manual gearboxes.

Automatic Transaxle:

Comprehensive repair and diagnostic information for automatic transmissions.

Driveshaft Axle:

Service and repair of driveshafts, CV joints, and axles.

Suspension System:

Diagnosis, repair, and component replacement for front and rear suspension.

Steering System:

Repair and service for the steering rack, power steering system, and components.

Restraint System:

Information on airbags, seatbelts, and associated safety systems.

Brake System:

Diagnosis, repair, and maintenance of ABS, disc/drum brakes.

Body Interior Exterior:

Repair and adjustment procedures for body panels, trim, and interior components.

Body Electrical:

Wiring diagrams and repair for body-related electrical functions (lights, power accessories).

HVAC:

Service and repair of the heating, ventilation, and air conditioning systems.

Procedures Included

Maintenance:

Routine maintenance tasks, fluid changes, filter replacements, inspections.

Troubleshooting:

Diagnostic flowcharts and procedures for identifying and resolving common issues.

Repair:

Step-by-step repair instructions for virtually all vehicle components.

Diagnostics:

Procedures for diagnosing electrical and mechanical faults using specialized tools and techniques.

Installation:

Instructions for installing replacement parts and accessories.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete overhauls and advanced diagnostics.

Target Audience:

Professional mechanics, independent repair shops, and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and Mac operating systems

Requirements:

Adobe PDF Reader

Print Quality

Printability:

Fully printable, allowing users to print specific pages as needed.

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Type:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

3.2L V6 Supercharged (M112 E32 ML)

Displacement:

3199 cc (3.2 Liters)

Horsepower:

215 hp @ 5700 rpm (non-SRT6), 350 hp @ 6200 rpm (SRT6)

Torque:

221 lb-ft @ 3000 rpm (non-SRT6), 339 lb-ft @ 3200 rpm (SRT6)

Performance

Aspiration:

Supercharged (Roots-type supercharger)

Cylinder Layout:

Bore X Stroke:

89.9 mm x 84.0 mm

Fuel System

Fuel Delivery:

Sequential Multiport Fuel Injection (SFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Mechanical

Block Material:

Aluminum alloy

Cylinder Head Material:

Aluminum alloy

Valvetrain:

Single Overhead Camshafts (SOHC) per bank, 3 valves per cylinder (2 intake, 1 exhaust)

🔧 Transmission

Standard

Transmission Type:

5-Speed Automatic (NAG3)

Optional

Transmission Type:

6-Speed Manual (sourced from Mercedes-Benz)

Features

Automatic Features:

TouchShift manual shifting capability

Fluid Specs

Automatic Transmission Fluid Type:

MB 236.10 (e.g., Mobil ATF 134, Shell ATF 3403)

Manual Transmission Fluid Type:

MB 235.10 (e.g., Pentosin MTF-LT-2 or equivalent)

📐 Dimensions

Exterior

Length:

4060 mm (159.8 in)

Width:

1755 mm (69.1 in)

Height:

1330 mm (52.4 in)

Wheelbase:

2400 mm (94.5 in)

Weights

Curb Weight:

Approximately 1475 kg (3252 lbs) for Coupe, 1500 kg (3307 lbs) for Roadster

Gross Vehicle Weight Rating:

Not explicitly provided, but typically around 1800-1900 kg

Cargo

Trunk Volume:

Approx. 8.0 cu ft (Coupe), 3.5 cu ft (Roadster)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

Good (for models tested)

NHTSA Front Impact Passenger:

Good (for models tested)

IIHS Side Impact:

Acceptable (for models tested)

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System (TCS)

Optional Electronic Stability Program (ESP)

Passive Features

Airbags Front:

Dual-stage front airbags

Airbags Side:

Standard side-impact airbags

Rollover Protection:

Deployable roll bars (Roadster)

💡 Technology Features

Infotainment

Audio System:

Optional premium audio systems (e.g., Boston Acoustics) available, featuring CD player, AM/FM radio, and sometimes navigation.

Navigation:

Optional factory navigation system available on some models.

Driver Assistance

Parking Sensors:

Optional rear parking sensors available on some models.

Connectivity

Bluetooth:

Not standard on most models; may have been an aftermarket or dealer-installed option.

Lighting

Headlights:

Halogen projector headlights with available Xenon HID headlights on higher trims or as an option.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles or 12 months (refer to manual for specific conditions)

Engine Air Filter:

Inspect every 15,000 miles, replace as needed or every 30,000 miles.

Cabin Air Filter:

Replace every 15,000 miles or 12 months.

Spark Plugs:

Replace every 100,000 miles (iridium type)

Fluid Specifications

Engine Oil Type:

SAE 0W-40 or 5W-40 Synthetic (API SN or similar)

Engine Oil Capacity:

Approximately 7.4 quarts (7.0 Liters) with filter change

Coolant Type:

Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Blue (G-05 equivalent)

Brake Fluid Type:

DOT 4

Power Steering Fluid Type:

Pentosin CHF 11S or equivalent (specific to shared Mercedes-Benz system)

Known Issues

Supercharger Coupler:

Some owners report wear or failure of the supercharger decoupler, leading to reduced boost or noise. Covered in manual for diagnosis and replacement.

Interior Rattles:

As with many sports cars, interior trim pieces can develop rattles over time. Manual provides guidance on interior panel removal and reassembly.

Water Pump Leak:

Potential for water pump seal leaks, requiring replacement. Manual details the procedure.

Wiring Harness Issues:

Corrosion or damage to wiring harnesses, particularly in the engine bay or around the battery, can cause electrical gremlins. Manual's wiring diagrams are critical for troubleshooting.

📚 Vehicle History

Brand Heritage

Heritage Connection:

Chrysler's foray into a rear-wheel-drive, German-engineered sports car, leveraging the DaimlerChrysler alliance.

Model Evolution

Development Basis:

Developed in collaboration with Mercedes-Benz, utilizing the platform and many components from the SLK32 AMG.

Variants:

Available as a Coupe and a Roadster. An SRT-6 version (supercharged) was introduced in 2005.

Production

Production Period:

2003-2008

Manufacturing Location:

Graz, Austria (by Magna Steyr)

🏆 Awards & Recognition

Recognitions

Design Awards:

Praised for its distinctive styling and European-inspired design, although critical reception on overall execution was mixed.

Ratings

Consumer Reports Reliability:

Mixed reliability ratings, typical for vehicles with complex German engineering shared with a different brand. Manual is crucial for maintenance.