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Chrysler Crossfire RHD 2004-2008 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Body Style: Coupe / Roadster Drive Type: Rear-Wheel Drive (RWD) Steering Wheel Position: Right-Hand Drive (RHD) Generation Generation Name: First Generation (XK)...
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Chrysler Crossfire RHD 2004-2008 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Crossfire
Body Style:
Coupe / Roadster
Drive Type:
Rear-Wheel Drive (RWD)
Steering Wheel Position:
Right-Hand Drive (RHD)
Generation
Generation Name:
First Generation (XK)
Production Years Covered:
2004-2008
Codes
Vin Designator:
3 (Third character of VIN)
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Grand Tourer
Competitive Analysis
Key Competitors:
Porsche Boxster, Mercedes-Benz SLK, BMW Z4, Audi TT
Key Features
Design Basis:
Based on the Mercedes-Benz R170 SLK platform, sharing many components with the SLK320 and SLK32 AMG.
Unique Selling Points:
Distinctive styling, rear-wheel drive performance, potent engine options, and a European design influence.
📋 Manual Details
Coverage Areas
Coverage Years:
2004, 2005, 2006, 2007, 2008
Specific Models:
Chrysler Crossfire RHD
Page Count
Total Pages:
3307
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine control system (ECU), powertrain control module (PCM), transmission (manual and automatic).
Chassis:
Front and rear suspension, steering system, braking system (including ABS and ESP), wheels, tires.
Body And Interior:
Body panels, doors, hood, trunk, glass, interior trim, seats, airbags, climate control, power accessories (windows, locks, mirrors).
Electrical:
Battery, charging system, starting system, lighting system, instrumentation, audio system, security system, wiring diagrams, diagnostic trouble codes (DTCs).
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution.
Repair:
Component removal, installation, disassembly, assembly, adjustments, overhaul procedures.
Technical Data:
Specifications, tolerances, tightening torques, wear limits, diagnostic values, wiring schematics.
Troubleshooting Guides:
Extensive troubleshooting guides for various systems, including electrical, engine performance, and mechanical issues.
Technical Depth
Depth Of Coverage:
Comprehensive 'bumper-to-bumper' coverage, suitable for both professional technicians and experienced DIY enthusiasts. Includes detailed explanations, pictorial diagrams, and exploded views.
Diagnostic Tools:
Information on using diagnostic tools, interpreting scan data, and specific Chrysler/Mercedes-Benz diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Digital Binding:
Instant Download
Paper Type
Digital Medium:
Digital File (PDF)
Software Requirements
Required Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac, and Linux OS
File Quality
Image Clarity:
High resolution, clear diagrams and illustrations for easy understanding.
⚙️ Engine Specifications
Primary Engine
Engine Code:
M112 (Mercedes-Benz origin)
Engine Type:
3.2L V6 SOHC (18 valves)
Naturally Aspirated Variant:
Crossfire (3.2L V6, 215 hp @ 6000 rpm, 229 lb-ft @ 3000 rpm)
Supercharged Variant:
Crossfire SRT-6 (3.2L Supercharged V6, 330 hp @ 6100 rpm, 330 lb-ft @ 3400 rpm)
Performance
Horsepower Range:
215 hp to 330 hp
Torque Range:
229 lb-ft to 330 lb-ft
Fuel System
Induction:
Multi-point Fuel Injection (MPI), Supercharger (SRT-6 models)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Standard Transmission:
6-Speed Manual Transmission (Getrag 260/6)
Optional
Optional Transmission:
5-Speed Automatic Transmission (NAG1 W5A580)
Features
Automatic Transmission Modes:
Standard, Sport, Manual Shift Mode (AutoStick)
📐 Dimensions
Exterior
Wheelbase:
2600 mm (102.4 in)
Length:
4225 mm (166.3 in)
Width:
1774 mm (69.8 in)
Height:
1343 mm (52.9 in) Coupe / 1350 mm (53.1 in) Roadster
Weights
Curb Weight Approx:
1550 kg (3417 lbs) Manual / 1570 kg (3461 lbs) Automatic
Gvw Approx:
1940 kg (4277 lbs)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star driver, 5-star passenger
IIHS Side Impact Test:
Good (Coupe)
Active Features
Traction Control:
Standard (ASR)
Electronic Stability Program:
Standard (ESP)
Anti-Lock Braking System:
Standard (ABS)
Passive Features
Airbags:
Driver and passenger front airbags, side-impact airbags (in seats).
Rollover Protection:
Pop-up roll bars (Roadster models)
💡 Technology Features
Infotainment
Audio System:
Premium Boston Acoustics audio system with CD player, AM/FM radio. Optional navigation system.
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Available on some models/trims, typically for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Approximately every 7,500 miles (12,000 km) or 12 months, whichever comes first (refer to manual for specific conditions).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Coolant Flush:
Every 50,000 miles (80,000 km) or 5 years.
Fluid Specifications
Engine Oil Type:
SAE 0W-40 Synthetic Engine Oil (API SM or newer, MB-Approval 229.5)
Engine Oil Capacity:
Approximately 8.5 US quarts (8.0 liters)
Transmission Fluid Manual:
G50 Manual Transmission Fluid (or equivalent)
Transmission Fluid Automatic:
MB 236.10 specification ATF (e.g., ATF 3353, Shell ATF 134)
Coolant Type:
Chrysler/Mercedes-Benz approved Antifreeze/Coolant (e.g., G05 or G48 specific)
Brake Fluid Type:
DOT 3 or DOT 4, as specified by Chrysler.
Power Steering Fluid:
Chrysler spec power steering fluid or Pentosin CHF 11S (check manual for confirmation).
Differentials Fluid:
GL-5, SAE 75W-90 synthetic gear oil.
Known Issues
Common Problem 1:
Fuel pump failures. Symptoms may include intermittent starting or stalling.
Common Problem 2:
Headlight condensation due to imperfect seals. The manual would detail sealing procedures.
Common Problem 3:
Rear main seal leaks. Diagnosis and replacement procedures are covered.
Common Problem 4:
Power seat module failures. Electrical troubleshooting is detailed.
📚 Vehicle History
Brand Heritage
Brand Origins:
Chrysler, an American automotive manufacturer founded in 1925.
Model Evolution
Development Collaboration:
Developed in collaboration with DaimlerChrysler (at the time), leveraging Mercedes-Benz technology and platforms.
Design Inspiration:
Designed by Benoît Le Tanter and Bradley Champman, with styling cues from classic Mercedes-Benz models like the 300SL Gullwing.
Production
Production Plant:
Magna Steyr plant in Graz, Austria.
Production End Year:
2008
🏆 Awards & Recognition
Recognitions
Design Awards:
Recognized for its distinctive styling and performance-oriented design.
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