KAWASAKI KLV1000 Motorcycle Full Service & Repair Manual 2004-2008

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

🏷️ Basic Information Identification Make: Kawasaki Model: KLV1000 Model Nickname: V-Strom 1000 (rebadged) Generation Generation Designation: First Generation Generation Years: 2004-2008 Codes Chassis Code: VT520 👋 Introduction Market Position Segment:...

25 people are viewing this right now

类型: Motorcycle

斯库: 603394

标签: 2004 2005 2006 2007 2008 Kawasaki KLV Models KLV1000 Motorcycle Motorcycles

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Kawasaki

Model:

KLV1000

Model Nickname:

V-Strom 1000 (rebadged)

Generation

Generation Designation:

First Generation

Generation Years:

2004-2008

Codes

Chassis Code:

VT520

👋 Introduction

Market Position

Segment:

Adventure Touring / Sport Touring

Target Audience:

Riders seeking a versatile motorcycle for long-distance touring, commuting, and light off-road use

Competitive Analysis

Key Competitors:

Suzuki V-Strom DL1000 (original platform), BMW R1150GS/R1200GS, Honda Pan European, Yamaha TDM900

Key Features

Unique Selling Proposition:

Leverages proven Suzuki V-twin engine and chassis, offering a robust and capable adventure tourer at a competitive price point.

Design Philosophy:

Emphasis on long-distance comfort, practicality, and reliability with a focus on V-twin torque delivery.

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service and Repair

Geographic Coverage:

Global (technical procedures generally applicable)

Page Count

Estimated Page Count:

400-600 (typical for comprehensive manuals)

Manual Type

Manual Classification:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

File Format:

Print Quality:

High-resolution scans, clear diagrams and text

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

Searchability:

Text-searchable PDF for quick information retrieval

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Disassembly, inspection, assembly, timing, valve clearance, compression testing

Engine Fuel System:

Fuel injection (FI) system, injectors, fuel pump, pressure regulator, throttle body

Engine Ignition System:

Ignition coils, spark plugs, CDI unit, timing analysis

Cooling System:

Radiator, coolant flow, fan operation, thermostat, water pump

Exhaust System:

Catalytic converter (if applicable), muffler, exhaust pipe inspection and replacement

Transmission Drivetrain:

Clutch operation, gear shifting mechanism, final drive (chain and sprockets)

Frame Suspension:

Frame inspection, front fork (USD) disassembly and service, rear shock absorber and linkage

Braking System:

Front and rear disc brakes, calipers, master cylinders, brake fluid replacement, bleeding procedures

Wheel Tire Assembly:

Wheel bearings, tire mounting, balancing, rim specifications

Electrical System:

Battery, charging system (alternator, regulator/rectifier), starter motor, lighting, wiring diagrams

Fuel Tank Management:

Fuel tank removal, fuel level sender unit

Body Panels Fairings:

Removal and installation of fairings, seat, handlebars, instrumentation

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, chain adjustment, brake pad inspection, tire pressure checks

Troubleshooting Diagnostics:

Identification of common problems, diagnostic flowcharts, fault code interpretation (if applicable)

Major Repairs:

Engine rebuilds, transmission overhauls, suspension component replacement

Component Disassembly Assembly:

Detailed step-by-step instructions for all major components

Special Tool Requirements:

Identification and use of specialized tools for specific procedures

Technical Depth

Depth Of Information:

Comprehensive: from basic servicing to complete engine and transmission overhauls

Diagnostic Capabilities:

Includes detailed diagnostic procedures for electrical and mechanical systems

Torque Specifications:

Precise torque values for all critical fasteners

Clearances Tolerances:

Specifications for all critical mechanical clearances and wear tolerances

⚙️ Engine Specifications

Primary Engine

Engine Type:

90-degree V-twin, Four-stroke, DOHC, 4 valves per cylinder

Displacement:

996 cc (996 cubic centimeters)

Bore X Stroke:

98.0 x 66.0 mm

Cooling System:

Liquid-cooled

Compression Ratio:

11.3:1

Performance

Horsepower Ps:

98 PS @ 8,000 rpm (approx.)

Horsepower Hp:

97 hp @ 8,000 rpm (approx.)

Torque Nm:

100 Nm @ 6,500 rpm (approx.)

Torque Lb-Ft:

74 lb-ft @ 6,500 rpm (approx.)

Fuel System

Fuel Induction:

Electronic Fuel Injection (EFI), Digital Ignition

Throttle Body Size:

42 mm

Fuel Type:

Unleaded gasoline (95 RON or higher recommended)

Lubrication

Oil Type:

API SG/SH/SJ, JASO MA certified 10W-40 or 10W-50 synthetic or semi-synthetic motorcycle oil

Oil Capacity With Filter:

3.4 Liters (3.6 US qt)

Oil Capacity Without Filter:

3.0 Liters (3.2 US qt)

Ignition

Ignition System:

Digital CDI with electronic advance

Spark Plugs:

NGK CR9E or Denso U27FER9

🔧 Transmission

Standard

Transmission Type:

Constant-mesh, 6-speed sequential

Clutch Type:

Wet, multi-plate, slipper clutch

Features

Gear Ratios:

1st: 2.571 (36/14), 2nd: 1.818 (40/22), 3rd: 1.381 (29/21), 4th: 1.115 (29/26), 5th: 0.960 (24/25), 6th: 0.833 (20/24)

Final Drive:

Sealed O-ring chain, 17T front sprocket, 41T rear sprocket

Transmission Fluid

Transmission Oil Type:

API GL-4, SAE 80W-90 gear oil (Check manual for exact specification)

Transmission Oil Capacity:

Approx. 1.1 Liters (1.2 US qt) (Verify in manual)

📐 Dimensions

Exterior

Overall Length:

2,255 mm (88.8 in)

Overall Width:

830 mm (32.7 in)

Overall Height:

1,325 mm (52.2 in)

Wheelbase:

1,535 mm (60.4 in)

Ground Clearance:

175 mm (6.9 in)

Seat Height:

855 mm (33.7 in)

Fuel Tank Capacity:

22 Liters (5.8 US gal)

Weights

Dry Weight:

207 kg (456 lbs)

Curb Weight:

230 kg (507 lbs) (approx., with all fluids)

Maximum Load:

Approx. 200 kg (440 lbs) (rider, passenger, luggage - verify manual)

🛡️ Safety Features

Ratings

Safety Certification:

Not directly applicable in automotive automotive crash rating sense, but designed to meet relevant motorcycle safety standards.

Active Features

Brakes:

Dual 310 mm discs with 4-piston calipers (front), Single 260 mm disc with 2-piston caliper (rear)

ABS Option:

Optional (later models or specific markets might have ABS)

Lighting:

Halogen headlight, LED tail light

Passive Features

Frame Construction:

Aluminum twin-spar frame for rigidity and light weight

Ergonomics:

Upright riding position designed for rider comfort on long journeys

💡 Technology Features

Infotainment

Instrument Cluster:

Analog tachometer, digital speedometer, odometer, trip meters, fuel gauge, clock, temperature gauge.

Lighting Technology:

Halogen multi-reflector headlight for broad illumination.

Driver Assistance

ABS Availability:

Available as an option on certain model years/markets.

Connectivity

Power Source:

12V accessory socket (often added aftermarket) for charging devices.

Engine Management

Efi System:

Sophisticated Suzuki-designed EFI system for precise fuel delivery and emissions control.

🔧 Maintenance

Service Intervals

Oil Filter Change:

Every 6,000 km (3,700 miles) or 6 months

Engine Oil Change:

Every 6,000 km (3,700 miles) or 6 months

Air Filter Cleaning Replacement:

Every 12,000 km (7,500 miles) / replacement every 24,000 km (15,000 miles)

Spark Plug Inspection Replacement:

Inspect every 12,000 km (7,500 miles), replace every 24,000 km (15,000 miles)

Valve Clearance Check:

Every 24,000 km (15,000 miles)

Coolant Replacement:

Every 2 years or 24,000 km (15,000 miles)

Brake Fluid Replacement:

Every 2 years or 24,000 km (15,000 miles)

Chain Lubrication Adjustment:

Every 1,000 km (600 miles) or after washing/rain

Fluid Specifications

Engine Oil Viscosity:

10W-40 or 10W-50 (as per manual recommendations for temperature)

Coolant Type:

High-quality ethylene glycol-based antifreeze coolant (50% mixture with distilled water)

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

Clutch plates, chain and sprockets, wheel bearings, fork seals, spark plugs

Potential Electrical Concerns:

Regulator/rectifier failure (common on many V-twins of this era), stator winding issues

Engine Quirks:

Some owners report minor vibrations at certain RPMs. Slipper clutch can wear if abused.

Suspension Notes:

Stock suspension can feel a bit soft for aggressive riding, upgrades are common.

📚 Vehicle History

Brand Heritage

Kawasaki Motorcycles:

Kawasaki Heavy Industries Motorcycle & Engine Company is a well-established Japanese manufacturer known for its performance-oriented motorcycles across various segments.

Model Evolution

Klv1000 Origins:

The KLV1000 is essentially a rebadged and slightly re-styled version of the Suzuki DL1000 V-Strom, using Suzuki's reliable 996cc V-twin engine and chassis.

Kawasaki V-Twin Strategy:

Kawasaki partnered with Suzuki for this model to quickly enter the burgeoning adventure-touring market with a proven platform.

Production

Manufacturing Location:

Japan (based on Suzuki's production facility for the DL1000)

Production Period:

2004-2008

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

While the KLV1000 itself was a rebadge, the Suzuki DL1000 platform it's based on has been praised for its value, reliability, and long-distance comfort in various motorcycling publications.

Ratings

Owner Satisfaction:

Generally high owner satisfaction for its touring capabilities and robust powertrain.