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Mitsubishi Galant 2004-2008 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year Range: 2004-2008 Codes Chassis Code: CY/CZ 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: Owners seeking to perform DIY maintenance...
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Mitsubishi Galant 2004-2008 Factory Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Year Range:
2004-2008
Codes
Chassis Code:
CY/CZ
👋 Introduction
Market Position
Segment:
Mid-size sedan
Target Audience:
Owners seeking to perform DIY maintenance and repairs, independent repair shops, automotive enthusiasts
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu
Key Features
Manual Advantage:
Factory-issued content ensures accuracy and completeness, crucial for proper vehicle servicing and maintaining warranty integrity (if applicable).
Illustration Detail:
High-resolution illustrations, photos, and diagrams significantly aid in understanding complex procedures.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Global (primarily North American specifications, with adaptability for other markets)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (CD-ROM)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU/ECM)
Transmission Drivetrain:
Automatic transmission (INVECS-II), manual transmission (where applicable), drive shafts, differentials, axles, transfer case (if AWD variant)
Chassis:
Suspension systems (front and rear), steering system, braking system (ABS, EBD), wheels and tires
Electrical:
Wiring diagrams, lighting systems, power windows, mirrors, seats, audio system, climate control, body control modules (BCM), diagnostic trouble codes (DTCs), charging system, starting system
Body:
Exterior body panels, interior trim, doors, windows, bumpers, glass, underbody protection
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks, filter replacements, lubrication points
Repair:
Component removal and installation, sub-assembly repairs, major overhauls, gasket and seal replacement
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, electrical system diagnostics
Specifications:
Torque specifications, clearances, tolerances, electrical resistance values, pressure readings
Technical Depth
Depth:
Comprehensive: Covers from basic fluid changes and inspections to complete engine and transmission rebuilds, including advanced electrical diagnostics and bodywork repairs.
📊 Manual Specifications
File Format
File Type:
Likely PDF or proprietary executable for CD viewing
Print Quality
Illustrations:
High Resolution
Images:
Photographs
Diagrams:
Detailed technical diagrams
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Primary:
4G69 (2.4L SOHC MIVEC)
Engine Displacement Primary:
2378 cc
Engine Configuration Primary:
Inline 4-cylinder
Valvetrain Primary:
SOHC 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control system)
Performance
Horsepower 2 4L:
Approx. 160 hp @ 5750 rpm (may vary slightly by market/trim)
Torque 2 4L:
Approx. 157 lb-ft @ 4000 rpm (may vary slightly by market/trim)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (87 octane minimum recommended)
Cooling System
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent HOAT, typically pink or red)
Lubrication System
Oil Type 2 4L:
SAE 5W-30 (API SN or higher recommended)
Engine Code Optional
Engine Code Optional:
6G72 (3.0L SOHC V6 - typically for ES/LS trims)
Engine Displacement Optional
Engine Displacement Optional:
2972 cc
Engine Configuration Optional
Engine Configuration Optional:
V6 24-valve SOHC
Performance Optional
Horsepower 3 0L V6:
Approx. 197 hp @ 5500 rpm (may vary slightly by market/trim)
Torque 3 0L V6:
Approx. 205 lb-ft @ 4000 rpm (may vary slightly by market/trim)
Oil Type Optional
Oil Type 3 0L V6:
SAE 5W-30 (API SN or higher recommended)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (INVECS-II Sport Mode)
Optional
Transmission Type Optional:
5-speed Manual (typically on 2.4L models)
Features
Automatic Transmission Features:
Adaptive shift control, 'Sport Mode' for manual gear selection via shifter.
Fluid Specifications
Automatic Transmission Fluid Type:
Mitsubishi DiaQueen ATF-J2 (or equivalent Dexron III/Mercon)
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 Gear Oil
📐 Dimensions
Exterior
Length:
Approx. 188.5 inches (4788 mm)
Width:
Approx. 70.1 inches (1781 mm)
Height:
Approx. 57.3 inches (1455 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Front Track:
Approx. 60.8 inches (1545 mm)
Rear Track:
Approx. 60.6 inches (1540 mm)
Weights
Curb Weight 2 4L:
Approx. 3241 lbs (1470 kg)
Curb Weight 3 0L V6:
Approx. 3417 lbs (1550 kg)
Gross Vehicle Weight Rating:
Varies by trim and configuration
Cargo
Trunk Volume:
Approx. 14.5 cu ft (410 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (driver and passenger) for 2004 model year (typical for this era)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Ebd:
Standard Electronic Brakeforce Distribution (EBD)
Traction Control:
Available on some trims (TCL)
Passive Features
Airbags Standard:
Front dual-stage airbags
Airbags Optional:
Side-impact airbags, front and rear curtain airbags (depending on trim and year)
Seatbelts:
3-point height-adjustable front seat belts with pretensioners and load limiters, rear 3-point seat belts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Rockford Fosgate premium audio system with subwoofer and amplifier. Aux input typically not standard on early models, may have been added later.
Climate Control:
Manual climate control or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on most trims.
Connectivity
Bluetooth:
Not typically standard; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (whichever comes first), or as per severe duty recommendations in the manual.
Air Filter Replacement:
Every 30,000 miles or 2 years
Spark Plug Replacement 2 4L:
Platinum-tipped spark plugs: ~60,000 miles
Spark Plug Replacement 3 0L V6:
Iridium-tipped spark plugs: ~105,000 miles
Timing Belt Replacement:
Timing Chain (4G69 engine) - typically no scheduled replacement. Timing Belt (6G72 V6) - Approximately every 90,000-105,000 miles or 7-10 years.
Fluid Specifications
Brake Fluid Type:
DOT 3 (or higher, e.g., DOT 4)
Power Steering Fluid Type:
Refer to manual; typically ATF Dexron II/III or specific power steering fluid
Coolant Capacity:
Approx. 6.6 US quarts (6.2 liters) for 2.4L; Approx. 7.1 US quarts (6.7 liters) for 3.0L V6
Known Issues
Common Problems:
Catalytic converter failure, power steering pump leaks, ABS sensor failures, window regulator issues, potential for oil leaks from valve cover gaskets, automatic transmission shifting issues (especially at higher mileage).
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in automotive manufacturing, known for reliable and often technologically advanced vehicles, including a strong rally heritage.
Model Evolution
Galant Generations:
The 2004-2008 model represents the ninth generation of the Mitsubishi Galant, characterized by a more European-inspired design and shared platform with other Mitsubishi vehicles of the era.
Production
Manufacturing Location:
Normal, Illinois, USA (North American market)
Production Years Ninth Gen:
2003-2012 (model years for North America)
🏆 Awards & Recognition
Recognitions
Safety Awards:
The Galant often achieved good safety ratings from organizations like NHTSA and IIHS for its respective model years, reflecting its design for crashworthiness.
Ratings
Consumer Reports Typical:
Consumer Reports ratings for this generation were generally average to below average, citing reliability concerns in certain areas compared to class leaders.
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