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Mitsubishi Galant 2004-2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Chassis Codes: E15A, E16A, E17A (depending on market and specific generation; for 2004-2009,...
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Mitsubishi Galant 2004-2009 Factory Service Repair ManualMitsubishi Galant 2004-2009 Factory Service Repair ManualMitsubishi Galant 2004-2009 Factory Service Repair ManualMitsubishi Galant 2004-2009 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Galant
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Chassis Codes:
E15A, E16A, E17A (depending on market and specific generation; for 2004-2009, this is primarily the 9th generation, often referred to internally or by enthusiasts based on platform evolution)
👋 Introduction
Market Position
Segment:
Mid-size sedan
Competitive Landscape:
Competed against vehicles like the Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, and Chevrolet Malibu.
Key Features
Styling:
Distinctive styling for its era, often characterized by a sleek and aerodynamic profile.
Value Proposition:
Offered a blend of performance, comfort, and Mitsubishi's distinctive design, often at a competitive price point.
Powertrain Options:
Typically offered with V6 engines for higher trims, providing strong acceleration and refinement.
Target Audience
Demographic:
Families and individuals seeking a reliable, stylish, and comfortable sedan with good performance.
Brand Heritage Context
Mitsubishi Positioning:
Mitsubishi in this period was known for its performance-oriented vehicles (like the Lancer Evolution) and value-driven mainstream models.
📋 Manual Details
Coverage Areas
Primary Coverage:
North American market
Secondary Coverage:
Global variations may exist but this manual is tailored for the market specified.
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for comprehensive factory service manuals covering multiple model years and systems).
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine control systems (ECM/PCM), fuel system, exhaust system, cooling system, lubrication system, ignition system.
Transmission:
Automatic transmission (e.g., F4A51, V4A51) and potentially manual transmission (e.g., KM132) diagnostics, repair, and overhaul.
Drivetrain:
Front-wheel drive (FWD) system, axles, CV joints, differentials.
Chassis Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings, steering system, power steering.
Brakes:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), brake hydraulics, parking brake.
Electrical Electronics:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling (where applicable), components.
Body Interior:
Body panels, doors, windows, locks, interior trim, seats, airbags (SRS - Supplemental Restraint System) safety, body sealing.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt replacements, brake pad/rotor replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, DTC (Diagnostic Trouble Code) lookup and interpretation, electrical system diagnosis.
Repair Overhaul:
Engine repair and overhaul (e.g., head gasket, timing belt/chain), transmission overhaul, brake caliper repair, suspension component replacement, starter/alternator replacement.
Component Replacement:
Detailed procedures for replacing major components like radiators, alternators, fuel pumps, water pumps, power steering pumps, AC compressors, ignition coils, sensors.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance and inspections to complex diagnostics and complete component overhauls. Includes detailed torque specifications, clearances, and adjustment procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick retrieval of specific information.
Printable:
Yes, pages are typically printable for workshop use.
Print Quality
Quality:
Digital, so quality depends on source digitization. Typically high-resolution scans of original factory documentation.
Binding Type
Binding:
Not applicable (Digital Download)
Paper Type
Paper:
Not applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine 2004-2005
Engine Code:
6G72 (SOHC V6)
Displacement:
3.0 Liters (2972 cc)
Configuration:
SOHC V6
Horsepower Est:
197 hp @ 5500 rpm (approx.)
Torque Est:
205 lb-ft @ 4000 rpm (approx.)
Secondary Engine 2006-2009
Engine Code:
6G75 (SOHC V6)
Displacement:
3.8 Liters (3828 cc)
Configuration:
SOHC V6
Horsepower Est:
230 hp @ 5500 rpm (approx.)
Torque Est:
255 lb-ft @ 4000 rpm (approx.)
Fuel System
Injection:
Electronic Fuel Injection (EFI) / Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Performance
Timing Belt Chain:
Timing chain (for V6 engines) - generally requires less frequent replacement than timing belts.
🔧 Transmission
Standard 2004-2009
Type:
4-speed automatic transmission (e.g., F4A51)
Optional
Type:
5-speed manual transmission (less common in North American market, primarily for specific trims or earlier years of this generation).
Features
Automatic Features:
Sportronic® shifter (allows manual gear selection), adaptive shift control.
Fluid Type
Automatic Transmission Fluid:
DiaQueen ATF SP-III or equivalent (refer to manual for exact specification and part number, e.g., Mitsubishi part number MZ313370)
Fluid Capacity
Automatic Transmission Capacity Approx:
3.9 Liters (pan drop and refill) / 7.2 Liters (total capacity, including torque converter)
📐 Dimensions
Exterior
Length Approx:
191.1 inches (4855 mm)
Width Approx:
71.7 inches (1820 mm)
Height Approx:
57.3 inches (1455 mm)
Wheelbase Approx:
106.3 inches (2700 mm)
Interior
Passenger Volume Approx:
98.7 cu ft (2800 liters)
Cargo
Trunk Volume Approx:
14.7 cu ft (416 liters)
Weights
Curb Weight Approx:
3400 - 3600 lbs (1542 - 1633 kg), depending on trim and equipment.
Gross Vehicle Weight Rating Approx:
4480 lbs (2032 kg)
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Tire Sizes Common:
P215/60R16, P215/55R17 (check specific trim level)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
4 Stars (2004 model year)
NHTSA Front Crash Test Passenger:
4 Stars (2004 model year)
IIHS Side Impact Rating Front Passenger:
Good (for models equipped with side airbags, check year/specific test results for exact model)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Control (ESC) on some later models/trims.
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Available front seat-mounted side airbags and available side-impact curtain airbags for front and rear occupants on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners for all seating positions.
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems (e.g., Rockford Fosgate) with CD player, and potentially MP3 capability on later models. AM/FM stereo with auxiliary input.
Navigation:
Optional factory-installed navigation system on higher trim levels.
Climate Control:
Available automatic climate control.
Driver Assistance
Cruise Control:
Standard cruise control.
Keyless Entry:
Available keyless entry system and alarm.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors are standard on most trims.
Lighting Control:
Automatic headlights available on some trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Est:
Every 3,750 miles (6,000 km) or 3 months (under severe driving conditions), or 7,500 miles (12,000 km) or 6 months (under normal driving conditions). Refer to manual for precise guidance.
Air Filter Replacement Est:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement Est:
Iridium spark plugs typically last 60,000 - 100,000 miles (96,000 - 160,000 km). Refer to manual for specific type and interval.
Timing Chain Maintenance:
Timing chain design typically does not require scheduled replacement, but it should be inspected for wear or noise. The tensioner and guides are critical components.
Fluid Specifications
Engine Oil Type Est:
SAE 5W-30 synthetic or synthetic blend meeting API Service SN or newer specifications. (Check manual for exact API rating and viscosity grade depending on climate).
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) - Pink color, ethylene glycol based. Ensure correct type and mix ratio (typically 50/50 with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Dexron-III/Mercon ATF or equivalent (refer to manual).
Known Issues
Engine Mounts:
Engine mounts can wear over time, leading to vibration or clunking noises, especially under acceleration or deceleration.
Suspension Components:
Ball joints, tie rod ends, and bushings can wear, causing steering looseness, uneven tire wear, or clunking noises from the suspension.
Automatic Transmission:
Some owners have reported occasional issues with the automatic transmission, particularly in older models. Regular fluid changes are crucial.
HVAC Actuators:
Blend door actuators in the HVAC system can fail, leading to improper temperature control or airflow directed to the wrong vents.
Check Engine Light:
Potential issues with oxygen sensors, catalytic converters, or EVAP system leaks can trigger the check engine light. The manual is essential for diagnosing these.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a history dating back to 1970, with roots in the automotive sector extending further. Known for robust engineering and motorsport heritage (e.g., Lancer Evolution).
Model Evolution
Ninth Generation:
The 2004-2009 model year Galant represents the ninth generation (produced from late 2003 to 2012 in Japan, and phased out in North America after 2009). This generation saw a significant redesign and a shift towards a more expressive design language.
Production
Assembly Location North America:
Normal, Illinois, USA
Production End North America:
2009
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good ratings in IIHS and NHTSA crash tests for its model years, particularly when equipped with side airbags. Specific awards vary by year and testing body.
Ratings
Consumer Reports Reliability:
Reliability ratings varied across model years and specific components. The manual is critical for addressing any potential reliability concerns.
Certifications
Emissions Compliance:
Designed to meet federal emissions standards for its respective model years. Manual contains detailed emissions control system information.
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