Suzuki ATV LT Z 50 QUAD SPORT 2004-2009 Service Repair Manual Download PDF

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类型: Atv

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标签: 2004 2005 2006 2007 2008 2009 Atv LT Z 50 QUAD SPORT Misc Motorcycles Suzuki

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Description

This manual covers the LT-Z50 QUADSPORT, a popular entry-level youth ATV produced between 2004 and 2009. Engineered by a respected Japanese manufacturer, the LT-Z50 is designed for young riders, emphasizing ease of use, safety, and reliability. Its robust four-stroke, air-cooled engine, automatic transmission, and user-friendly features like a parental throttle limiter make it an ideal choice for introducing younger riders to the world of off-road recreation, often competing with models like the Yamaha YFZ50 and Honda TRX90X. This comprehensive Factory Service Manual provides detailed repair and maintenance information for the LT-Z50 QUADSPORT (2004-2009). It covers all essential systems, including engine, fuel, ignition, transmission, drivetrain, suspension, brakes, steering, and electrical systems, offering step-by-step instructions for disassembly, assembly, adjustments, and component replacement. The manual also includes preventive maintenance schedules, troubleshooting guides, technical specifications, and diagnostic procedures, ensuring owners and technicians have the necessary resources to maintain the ATV's performance and longevity.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

LT-Z50 QUADSPORT

Model Nickname:

QUADSPORT

Product Type:

Service Repair Manual

Generation

Generation Years:

2004-2009

👋 Introduction

Market Position

Target User:

Owners and technicians of Suzuki LT-Z50 QUADSPORT ATVs from 2004-2009.

Vehicle Segment:

Entry-level youth ATV.

Competitive Analysis

Competitors:

Yamaha YFZ50, Honda TRX90X, Polaris Outlaw 50.

Key Features

Utility:

Essential for maintaining performance, diagnosing issues, and performing repairs on the LT-Z50 QUADSPORT.

📋 Manual Details

Coverage Areas

Years Covered:

2004, 2005, 2006, 2007, 2008, 2009

Models Covered:

Suzuki LT-Z50 QUADSPORT

Page Count

Estimated Page Count:

Manual Type

Manual Type:

Factory Service Manual

Content Focus:

Repair and Maintenance

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, overhaul, inspection, and adjustment procedures.

Fuel System:

Carburetor inspection, cleaning, adjustment, fuel pump, fuel lines, and fuel tank maintenance.

Ignition System:

CDI unit, ignition coil, spark plug inspection and replacement, timing procedures.

Transmission:

Automatic transmission operation, maintenance, clutch adjustment, drive belt inspection.

Drivetrain:

Axle maintenance, chain adjustment and lubrication, sprocket inspection.

Suspension:

Front and rear suspension component inspection, adjustment, and replacement of shock absorbers and bushings.

Brakes:

Hydraulic brake system maintenance, caliper service, brake pad replacement, bleeding procedures, parking brake adjustment.

Steering:

Handlebar components, tie rod ends, steering shaft maintenance and adjustment.

Electrical System:

Wiring diagrams, battery maintenance, lighting system, starter motor, charging system troubleshooting.

Chassis:

Frame inspection, body panel removal and installation, seat maintenance.

Procedures Included

Preventive Maintenance:

Detailed schedules for oil changes, filter replacements, chain lubrication, and general inspections.

Troubleshooting:

Systematic diagnostic guides for common problems, fault finding charts, and solutions.

Repair Procedures:

Step-by-step instructions for component removal, repair, and reinstallation with torque specifications.

Adjustments:

Carburetor, chain, brake, and throttle cable adjustments.

Specifications:

Detailed technical data, torque values, clearances, fluid types, and capacities.

Technical Depth

Depth:

Comprehensive coverage suitable for both novice mechanics and experienced technicians.

Diagnostic Level:

Advanced diagnostic procedures and troubleshooting flowcharts for complex issues.

Rebuild Information:

Detailed instructions for engine and transmission component rebuilding.

📊 Manual Specifications

File Format

File Format:

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Print Quality:

High-resolution images and diagrams suitable for printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Four-stroke, air-cooled, SOHC

Displacement:

49 cc (3.0 cu in)

Bore X Stroke:

39.0 mm x 41.5 mm (1.54 in x 1.63 in)

Compression Ratio:

9.0:1

Performance

Horsepower:

Approximately 4.0 HP (varies slightly by year and tuning)

Torque:

Approximately 2.6 lb-ft (varies slightly by year and tuning)

Fuel System

Fuel Delivery:

Mikuni VM12 carburetor

Fuel Type:

Unleaded gasoline

Fuel Tank Capacity:

2.0 L (0.5 US gal)

Lubrication

Oil Type:

SAE 10W-40 API SE or SF classification (refer to manual for exact spec)

Oil Capacity:

0.8 L (0.8 US qt)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT with forward, neutral, reverse)

Features

Drive System:

Chain drive

Clutch Type:

Centrifugal, automatic

📐 Dimensions

Exterior

Length:

1450 mm (57.1 in)

Width:

810 mm (31.9 in)

Height:

930 mm (36.6 in)

Wheelbase:

970 mm (38.2 in)

Weights

Dry Weight:

71 kg (156.5 lbs)

Curb Weight:

74 kg (163 lbs)

🛡️ Safety Features

Ratings

Safety Features:

Parental throttle limiter, automatic transmission, low center of gravity, integrated floorboards.

💡 Technology Features

Infotainment

Features:

N/A (Focus on core ATV functionality for youth riders).

Driver Assistance

Features:

Parental speed limiter mechanism allowing adjustment of throttle throw.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 6 months, whichever comes first.

Air Filter Cleaning:

Every 20 hours or as needed based on operating conditions.

Chain Lubrication Adjustment:

Every 10 hours or before long rides.

Spark Plug Check:

Every 100 hours.

Fluid Specifications

Engine Oil Specification:

SAE 10W-40, API SE/SF classification.

Brake Fluid Specification:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Brake pads, drive chain and sprockets, air filter, carburetor jets due to fuel quality variations.

Potential Problems:

Carburetor gumming if not run regularly, drive chain stretch.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a renowned Japanese manufacturer of automobiles, motorcycles, and ATVs.

Model Evolution

Development Focus:

Designed as a safe and approachable entry-level ATV for young riders, emphasizing ease of use and reliability.

Production

Production Period:

Introduced in 2002 and continued through 2009, with minor updates.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Recognized as a reliable and popular choice for a first ATV for young riders, contributing to Suzuki's reputation in the recreational segment.