Model:
5 Series (E60/E61)
Model Variant:
Sedan (E60) / Touring (E61)
Chassis Code:
E60 (Sedan), E61 (Touring)
Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Target Audience:
BMW E60/E61 owners, DIY mechanics, independent repair shops.
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving significant labor costs compared to dealership or independent shops.
Differentiation:
Distinguished by its origin as a genuine factory service manual, offering the same information as professional technicians use, unlike third-party manuals.
Completeness:
Covers all aspects of repair, maintenance, and troubleshooting for the specified model years and body styles.
Accessibility:
Instant download format eliminates shipping delays and costs associated with physical manuals.
Usability:
Easy to use with a clear table of contents, searchable functions, and the ability to print only necessary pages.
Main Coverage:
Comprehensive factory service and repair for all E60/E61 models 2004-2010.
Styles Covered:
All Sedan (E60) and Touring (E61) body styles.
Estimated Page Count:
Hundreds of pages (specific count not provided, but implies comprehensive coverage).
Type:
Factory Service Repair Manual
Origin:
Actual Genuine Factory Manuals
Primary Format:
PDF Download
File Requirements:
Adobe PDF Reader
Portability:
Viewable on PC (Windows/Mac), burnable to CD-ROM.
Engine:
Engine service and repair, including troubleshooting, maintenance, and rebuild procedures.
Transmission:
Transmission service and repair, covering both manual and automatic transmissions.
Brakes:
Complete brake system service, repair, and diagnosis.
Electrical:
Extensive coverage of the electrical system, including wiring diagrams and troubleshooting.
Suspension:
Detailed information on suspension components and repair procedures.
Steering:
Steering system service, repair, and diagnosis.
Cooling System:
Cooling system maintenance, repair, and component testing.
Fuel System:
Fuel injection and fuel system service, including diagnosis and repair.
Emission System:
Emission control system diagnosis and repair.
HVAC:
Heater and Air Conditioning (HVAC) system service and repair.
Engine Control:
Engine control system diagnostics and component repair.
Chassis Body:
Chassis and body component repair and maintenance.
Restraint System:
Restraint system (airbags, seatbelts) service and safety precautions.
Interior:
Interior trim and component service.
Differential Drive:
Differential and drive axle service and repair.
Axle:
Axle component repair and maintenance.
Maintenance:
General maintenance, periodic lubrication, fluid changes, filter replacements.
Troubleshooting:
Advanced troubleshooting guide for diagnosing and correcting problems.
Repair:
Step-by-step repair procedures for all covered systems, from minor adjustments to major overhauls.
Diagnostics:
Diagnostic procedures for electrical and mechanical systems.
Depth:
Complete factory-level detail, suitable for professional technicians and knowledgeable owners.
Guidance:
Teaches what factory-trained technicians know, enabling informed maintenance and repair decisions.
Illustrations:
Includes hundreds of illustrations, diagrams, and photos for visual guidance.
Instruction Format:
Numbered instructions, detailed substeps, notes, cautions, and warnings.
Information Quality:
High resolution, comprehensive information for repair, maintenance, rebuilding, refurbishing, and restoration.
Searchability:
Searchable PDF for quick information retrieval.
Printability:
Fully printable, allowing users to print individual pages, chapters, or the entire manual.
Resolution:
High resolution for clear viewing of text and diagrams.
Binding:
N/A (Digital Download - Printable)
Paper Type:
N/A (Digital Download - User Printed)
Engine Options Covered:
The manual covers a range of engine options typically found in the E60/E61 generation, including but not limited to inline-4, inline-6, V8, and potentially diesel variants.
Engine Management:
Detailed information on engine control units (ECUs), sensor diagnostics, and fuel injection strategies.
Performance Parameters:
While specific horsepower and torque figures vary by engine, the manual provides specifications for engine assembly, calibration, and testing.
Fuel Delivery:
Comprehensive coverage of fuel pumps, injectors, fuel pressure regulators, and fuel tank service.
Ignition System:
Details on ignition coils, spark plugs, and related diagnostic procedures.
Standard Transmission Types:
Covers both manual (e.g., Getrag 6-speed) and automatic transmissions (e.g., ZF 6HP series).
Optional Transmission Types:
Specific options and variations based on engine and market.
Transmission Fluid Specs:
Specifies required transmission fluid types (e.g., ATF types like LT-3 or LT-5 for ZF transmissions) and capacities.
Clutch Service:
Procedures for clutch inspection, replacement, and hydraulic system servicing for manual transmissions.
Automatic Transmission Overhaul:
Detailed steps for automatic transmission diagnosis, fluid changes, filter replacements, and internal component servicing.
NHTSA Ratings:
Generally received good safety ratings from NHTSA and IIHS during its production years, with multiple airbags and advanced chassis control systems.
Active Safety Systems:
Dynamic Stability Control (DSC), Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Cornering Brake Control (CBC).
Passive Safety Features:
Multiple airbags (front, side, head curtain), advanced crumple zones, reinforced passenger cell.
Infotainment System:
BMW iDrive system (first generation on E60), featuring a central display, controller, and various entertainment and communication functions.
Audio Options:
Various audio system options including standard stereo, Logic 7 premium sound, and available CD changer, satellite radio, and auxiliary input.
Driver Assistance Features:
Optional features included Adaptive Headlights, Head-Up Display (HUD), Park Distance Control (PDC), Active Cruise Control (ACC), Lane Departure Warning.
Connectivity Options:
Bluetooth phone integration, USB interface (later models), and telematics services.
Oil Change Interval:
Variable Service Interval (VSI) system, typically around 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil quality.
Brake Fluid Interval:
Typically every 2 years.
Coolant Interval:
BMW Longlife coolant, often rated for up to 5 years or 100,000 miles.
Engine Oil Spec:
Depends on engine, but typically BMW Longlife-01 (LL-01) or Longlife-04 (LL-04) approved synthetic oils, e.g., 5W-30 or 0W-30.
Power Steering Fluid:
Typically Pentosin CHF 11S or equivalent for hydraulic power steering systems.
Common Problems List:
Oil leaks (valve cover gaskets, oil pan gaskets), coolant leaks (water pump, thermostat housing), Vanos solenoids, ignition coils, power steering leaks, electronic module failures (e.g., SAM unit), fuel pump issues, ABS/DSC sensor failures.
Brand Focus:
BMW is renowned for producing premium vehicles emphasizing driving dynamics, luxury, and advanced technology.
Generation Introduction:
The E60 generation replaced the E39 5 Series and introduced significant design and technological advancements, including BMW's iDrive control system and sophisticated chassis electronics.
Mid-Cycle Refresh:
Received a facelift (LCI) in 2007, with updated styling, interior enhancements, and powertrain revisions.
Production Period:
2003-2010 (with primary sales focus in the 2004-2010 range specified by the manual).
