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Daihatsu Sirion Boon M300 Series 2004-2010 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion / Boon Generation Platform Code: M300 Codes Production Years: 2004-2010 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback Target Audience: Cost-conscious buyers...
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类型: Car
厂商:
斯库: 453109
Daihatsu Sirion Boon M300 Series 2004-2010 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion / Boon
Generation
Platform Code:
M300
Codes
Production Years:
2004-2010
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback
Target Audience:
Cost-conscious buyers seeking reliable, fuel-efficient transportation
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Fit/Jazz, Suzuki Swift, Nissan Note
Key Features
Design Philosophy:
Compact dimensions, practical interior, fuel economy
Manual Advantage:
Empowers owners and independent mechanics with factory-level repair knowledge
📋 Manual Details
Coverage Areas
Regions Covered:
Global (based on factory specifications)
Page Count
Estimated Pages:
Hundreds (detailed in description)
Manual Type
Type:
Service & Repair Workshop Manual
Language
Primary Language:
English
Format
Delivery Method:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, emission controls
Drivetrain:
Transmission (manual and automatic), clutch, drive axles, differential
Chassis:
Suspension (front and rear), steering system, brake system (including ABS)
Electrical:
Starting and charging system, lighting, instrumentation, body electricals, comfort and convenience systems, ECU and sensor diagnostics
Bodywork:
Exterior panels, interior trim, doors, windows, glass, bumpers
Procedures Included
Maintenance:
Routine service, fluid changes, filter replacements, inspections, lubrication
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, fault code interpretation
Repair:
Component removal, disassembly, repair, reassembly, and installation for all major systems
Diagnostics:
On-board diagnostics (OBD-II), sensor testing, actuator testing, wiring diagrams for electrical troubleshooting
Technical Depth
Scope:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls
Diagrams:
Hundreds of detailed photos and exploded diagrams for clarity
Instructions:
Step-by-step instructions tailored for professional mechanics and technicians
📊 Manual Specifications
File Format
Compatibility:
Windows and macOS compatible
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.3L)
Engine Type:
Inline-4, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement Cc:
1298
Performance
Horsepower Ps Approx:
87-91 PS @ 6000 rpm (depending on market and variant)
Torque Nm Approx:
120-122 Nm @ 3200-3400 rpm (depending on market and variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Engine Codes Other
Alternative Engine:
3SZ-VE (1.5L, optional in some markets)
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission (Super ECT)
Features
Drive Layout:
Front-Wheel Drive (FWD)
All Wheel Drive Availability:
Optional (AWD) in some markets, particularly Japan
📐 Dimensions
Exterior
Length Mm:
~3620-3650
Width Mm:
~1660-1665
Height Mm:
~1525-1545
Wheelbase Mm:
~2460
Weights
Curb Weight Kg:
~900-980 (depending on specification)
🛡️ Safety Features
Ratings
Jncsa Crash Test Rating:
Likely achieved 4 or 5 stars in Japan New Car Assessment Program (JNCAP) for its era.
Active Features
Anti Lock Brakes:
Standard on many higher trims, optional on others (ABS)
Electronic Stability Control:
VSC (Vehicle Stability Control) or ESC available on select models/markets.
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags and curtain airbags optional/market dependent.
Seatbelts:
Three-point seatbelts with pretensioners and force limiters for front seats.
💡 Technology Features
Infotainment
Head Unit Features:
Basic AM/FM radio with CD player. Optional CD/MP3 player with auxiliary input on higher trims or as aftermarket.
Driver Assistance
Parking Sensors:
Available as an option or aftermarket accessory.
Connectivity
Bluetooth:
Not typically factory-fitted on standard models; often an aftermarket upgrade.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
10,000 - 15,000 km or 12 months (whichever comes first), consult manual for specifics.
Air Filter Replacement Km:
20,000 - 30,000 km
Spark Plug Replacement Km:
40,000 - 60,000 km (depending on plug type)
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or SL grade, SAE 5W-30 or 10W-30 (refer to manual for exact specification based on climate)
Engine Oil Capacity Liters:
Approx. 3.5 - 3.9 liters (with filter change)
Coolant Type:
Ethylene glycol based coolant, anti-freeze/anti-corrosion (Toyota Super Long Life Coolant or equivalent)
Transmission Fluid Type Auto:
Dexron III or equivalent (refer to manual for specific Toyota ATF type)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), wheel bearings, catalytic converter (with age/mileage).
Engine Reliability:
Generally reliable, but can experience oil consumption in higher mileage units if maintenance is neglected.
Transmission Notes:
Automatic transmissions are generally robust but require regular fluid changes to prevent wear.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Known for producing small, fuel-efficient, and reliable vehicles.
Model Evolution
M300 Generation Intro:
The M300 series represented a significant modernization and styling update over its predecessor, emphasizing interior space and practicality.
Global Naming:
Rebadged and sold globally under various names including Daihatsu Sirion, Toyota Passo, and Subaru Justy.
Production
Manufacturing Locations:
Primarily Japan (and potentially other Daihatsu facilities depending on global distribution).
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards are not readily available for the M300 Sirion/Boon, it was generally well-received in its segment for practicality and fuel efficiency.
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