🏷️ Basic Information

Make:

Ford

Model:

Ecosport

Generation:

First Generation (2003-2012)

Platform:

Ford B3 platform (shared with Fiesta Mk6)

Body Style Code:

BX73 (early models)

👋 Introduction

Market Segment:

Subcompact Crossover SUV

Key Competitors:

Competed with models like the Fiat Palio Adventure, Renault Sandero Stepway, and similar small utility vehicles in its target markets.

Design Philosophy:

Designed as a compact and versatile vehicle with a higher ride height and more robust styling than traditional hatchbacks, offering some light off-road capability.

Selling Points:

Affordable pricing, practicality for urban and light adventurous use, distinctive styling.

Intended Users:

Technicians, mechanics, DIY enthusiasts, and owners seeking to understand and maintain their Ford Ecosport.

📋 Manual Details

Applicable Years:

2004, 2005, 2006, 2007, 2008, 2009, 2010

Coverage Areas:

Global (designed primarily for emerging markets, but sold in various regions)

Page Count:

Hundreds or thousands (exact count not specified, but implies comprehensive)

Manual Type:

Factory Service Repair Manual

Language:

Spanish

File Format:

PDF

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip (for larger manuals)

📖 Manual Coverage

Systems Covered:

Engine, Transmission, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, General Maintenance, Troubleshooting

Procedures Included:

General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System Repair, Electrical System Diagnosis and Repair, Suspension and Steering Alignment, Cooling System Maintenance, Fuel System Servicing, Emission Control System Repair, HVAC System Servicing, Engine Control Module (ECM) diagnostics, Chassis and Body Panel Repair, Restraint System Component Inspection, Interior Trim Removal/Installation, Drivetrain Component Overhaul, Differential and Axle Servicing, Periodic Lubrication Schedules

Technical Depth:

Comprehensive factory-level repair and diagnostic procedures, including detailed specifications, diagrams, and troubleshooting guides.

Engine Repair Procedures:

Detailed steps for engine removal/installation, cylinder head overhaul, piston/ring replacement, crankshaft/bearing service, valve timing adjustment.

Transmission Repair Procedures:

Overhaul procedures for manual gearboxes, clutch replacement, torque converter inspection/replacement (automatic).

Brake System Procedures:

Disc and drum brake servicing, caliper and wheel cylinder overhaul, bleeding procedures, parking brake adjustment.

Electrical System Procedures:

Wiring diagrams for all circuits, diagnosis of lighting, charging, starting, ignition systems, sensor testing, troubleshooting electronic modules.

Suspension Steering Procedures:

Front and rear suspension component replacement (shocks, struts, springs, bushings), steering rack and pinion service, power steering system diagnosis.

Chassis Body Procedures:

Body panel alignment, door/hood/tailgate adjustments, interior trim panel removal, body repair techniques.

Troubleshooting Methodology:

Systematic approach to diagnosing common vehicle problems, including symptom-based fault finding charts and diagnostic flowcharts.

Cooling System Coverage:

Radiator service, thermostat replacement, water pump inspection, fan clutch/electric fan operation, coolant hose replacement.

Fuel System Coverage:

Fuel pump diagnosis, fuel filter replacement, fuel injector cleaning and testing, fuel pressure regulation.

Emission System Coverage:

Component testing and diagnosis for emission control systems including catalytic converters, oxygen sensors, evaporative emission control (EVAP) systems.

HVAC Coverage:

Air conditioning system servicing, refrigerant handling, heater core replacement, blower motor diagnosis, climate control module troubleshooting.

📊 Manual Specifications

File Format Detail:

High-quality printable PDF files.

Searchability:

Likely includes searchable text within PDF files, allowing for quick location of specific information.

Compatibility:

Compatible with all versions of Windows and Mac operating systems.

Print Quality:

Great Quality

Binding Type:

Digital Download (Printable)

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Engine Options:

Primarily featured Ford's 1.6L Duratec (Sigma) and 2.0L Duratec engines. A 1.4L Duratec was also available in some markets. Diesel engines (e.g., 1.4 TDCi, 1.6 TDCi) were also offered.

Power Output 1.6L:

Approximately 100-115 PS (depending on market and tuning)

Torque Output 1.6L:

Approximately 140-150 Nm (depending on market and tuning)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Emission Controls:

Catalytic converter, Oxygen sensors, EGR system (depending on market regulations).

Duratec 1.6L Codes:

Commonly associated with engine codes like Duratec 1.6 Sigma (e.g., HWDA, HWDB in other Ford models, specific Ecosport codes would be detailed in the manual).

🔧 Transmission

Transmission Options:

Typically offered with a 5-speed manual transmission. An optional automatic transmission may have been available on certain engine variants or markets.

Drive Type:

Front-Wheel Drive (FWD) was standard. Some models may have offered All-Wheel Drive (AWD) as an option, particularly with the 2.0L engine.

📐 Dimensions

Length:

Approx. 4000-4050 mm (varying slightly by specific model year/trim)

Width:

Approx. 1750-1760 mm

Height:

Approx. 1620-1640 mm

Wheelbase:

Approx. 2490-2500 mm

Curb Weight:

Approx. 1150-1300 kg (depending on engine and options)

Cargo Volume:

Approx. 346 liters with rear seats up, expandable with seats folded.

🛡️ Safety Features

Latin Ncap Rating:

Likely received a 3-star rating in Latin NCAP for adult occupant protection in early testing, with significant variation in safety features across different markets.

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) were common options.

Passive Safety Features:

Front airbags, side airbags (optional), pre-tensioning seatbelts, reinforced body structure.

💡 Technology Features

Infotainment System:

Basic audio systems with AM/FM radio, CD player. Aux-in port may have been available on later models or higher trims. Limited advanced infotainment features compared to contemporary European or North American market vehicles.

Driver Assistance Features:

Limited to standard features like ABS. Features like traction control, stability control, or advanced driver-assistance systems (ADAS) were generally not available on this generation.

Connectivity Options:

Basic connectivity through auxiliary input for audio devices. Bluetooth or USB connectivity was rare for this generation.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km or 12 months, whichever comes first, depending on driving conditions and specific engine type (refer to manual for exact details).

Engine Oil Type:

API SG or SH, SAE 5W-30 or 5W-40, or equivalent (refer to manual for exact specifications and capacity).

Coolant Type:

Ford Super Plus Premium Coolant or equivalent (ethylene glycol based, with inhibitors for corrosion and freezing).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Transmission Fluid Type:

Manual Transmission: GL-4 SAE 75W-90. Automatic Transmission: Mercon V (if applicable).

Common Wear Items:

Front suspension components (bushings, ball joints), brake pads and discs, clutch wear (manual transmission), exhaust system components due to climate exposure.

Electrical Gremlins:

Occasional reports of minor electrical issues, particularly related to sensors or body control modules, which are common in vehicles of this era.

Maintenance Check List Areas:

Tyre pressure and condition, fluid levels (oil, coolant, brake, power steering), lights operation, wiper blade condition, brake system check, battery condition, drive belts.

Engine Bolt Torques:

Specific torque values for critical engine fasteners such as cylinder head bolts, connecting rod bolts, main bearing caps are included.

📚 Vehicle History

Ford Heritage In Segment:

Ford has a long history of producing robust and practical vehicles, particularly for global markets. The Ecosport was an early entrant in the subcompact crossover segment, a segment that later exploded in popularity.

First Generation Introduction:

The first generation Ecosport was unveiled in 2003 and launched in Brazil in 2003/2004. It was specifically developed by Ford Brazil for emerging markets.

Manufacturing Locations:

Primarily manufactured in Brazil (Camaçari) for Latin American markets. Production may have also occurred in other Ford plants for specific regional markets.

Facelifts Within 2004-2010:

The Ecosport received minor updates and facelifts during this period, including styling revisions to the front and rear fascias, updated interior trim, and potential enhancements to engine efficiency and features.

🏆 Awards & Recognition

Segment Recognition:

Often recognized for its value for money and practicality in its target markets, particularly in South America.