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2004-2010 JAGUAR XJ XJ6 XJ8 Workshop Service Repair Manual X350

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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Variants: XJ6, XJ8 Chassis Code: X350 Applicable Years: 2004-2010 Codes Vin Range: G00442 - G99999 👋 Introduction Market Position Vehicle Segment:...
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2004-2010 JAGUAR XJ XJ6 XJ8 Workshop Service Repair Manual X350
🏷️ Basic Information
Identification
Make:
Jaguar
Model:
XJ
Model Variants:
XJ6, XJ8
Chassis Code:
X350
Applicable Years:
2004-2010
Codes
Vin Range:
G00442 - G99999
👋 Introduction
Market Position
Vehicle Segment:
Full-size luxury sedan
Target Audience:
Luxury car buyers seeking refinement, performance, and comfort.
Competitive Analysis
Key Competitors:
BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS.
Key Features
Aluminum Body:
Revolutionary for its time, the X350 featured an all-aluminum monocoque construction for improved rigidity and reduced weight.
Air Suspension:
Standard Adaptive Dynamics air suspension provided a superior ride quality and adjustable ride height.
Styling:
Elegant and classic design language, a hallmark of Jaguar.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Coverage Scope:
Comprehensive maintenance and repair
Page Count
Page Count:
Over 6000
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
3.0L V6 (AJ-V6), 4.2L V8 (AJ-V8) Naturally Aspirated & Supercharged, including timing, lubrication, cooling, fuel, ignition, emissions control, and engine management.
Transmission Systems:
ZF 6HP26 6-speed automatic transmission, including hydraulic, electronic controls, torque converter, and shift strategies.
Drivetrain:
Front suspension, rear suspension (including air suspension system), steering system (hydraulic power steering), and drive shafts.
Braking System:
Hydraulic braking system with ABS, EBD, and brake assist. Includes rotor and pad replacement, caliper service, fluid flushing, and parking brake.
Electrical System:
Battery, charging system, starter, lighting (headlights, taillights, interior), instrument cluster, and body control module (BCM).
Body And Chassis:
Aluminum body panel repair, door mechanisms, hood, trunk lid, glass, seals, interior trim, and chassis component identification.
Climate Control:
HVAC system, automatic climate control, refrigerant handling, blower motor, actuators, and cabin air filter.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, and related control modules.
Infotainment And Comfort:
Audio system, navigation system, telephone integration, and comfort features like heated seats.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, coolant flushes, brake fluid service, and routine inspections.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and electrical schematic interpretation.
Repair Procedures:
Engine component removal and installation (e.g., cylinder heads, manifolds), transmission service, suspension component replacement, brake caliper rebuild, and body panel repair.
Calibration And Programming:
Procedures for recalibrating sensors and modules after component replacement (requires Jaguar-specific diagnostic tools).
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth Of Information:
Highly detailed, technician-level instructions covering diagnostics, repair, and overhaul.
Precision:
Includes specific torque values, clearances, and alignment specifications.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF with searchable text for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution diagrams and photographs for clarity.
Binding Type
Physical Format If Applicable:
N/A (Digital)
Paper Type
Physical Format If Applicable:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L V6 (Naturally Aspirated), 4.2L V8 (Naturally Aspirated), 4.2L V8 (Supercharged - XJR model).
Performance
3.0L V6 Horsepower:
Approximately 235 hp
4.2L V8 Horsepower:
Approximately 294 hp
4.2L Supercharged V8 Horsepower:
Approximately 390 hp
Torque Figures:
Specific torque figures vary by engine; manual provides detailed specifications.
Fuel System
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
Injection System:
Sequential Electronic Fuel Injection (SFI)
🔧 Transmission
Standard
Transmission Type:
ZF 6HP26 6-speed automatic transmission
Optional
Optional Transmissions:
N/A for this generation XJ
Features
Transmission Features:
Adaptive shift logic, Sport mode, manual shift control (J-gate selector).
Fluid Specs
Transmission Fluid Type:
ZF Lifeguard Fluid 6 (or equivalent meeting JWS 3309 specification). Refer to manual for exact part number.
📐 Dimensions
Exterior
Wheelbase:
Approximately 124.4 inches (3160 mm)
Length:
Approximately 201.7 inches (5123 mm)
Width:
Approximately 74.4 inches (1890 mm)
Height:
Approximately 57.7 inches (1465 mm)
Weights
Curb Weight:
Varies by engine and options, typically around 3800-4200 lbs (1720-1900 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for this model year may vary, but generally expected to be good for its class. Refer to the manual or official sources for detailed data.
Active Features
Active Safety:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Dynamic Stability Control (DSC).
Passive Features
Passive Safety:
Front airbags, side curtain airbags, front side airbags, seat belt pre-tensioners, crumple zones.
💡 Technology Features
Infotainment
Infotainment System:
Touchscreen-based navigation and audio system, often with voice control, premium sound system options (e.g., Alpine, Harman Kardon).
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control (ACC) available on some models, parking sensors, rain-sensing wipers, auto-dimming rearview mirror.
Connectivity
Connectivity Options:
Bluetooth phone integration, potentially voice-activated telephone system. Early models may have more basic connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first. Refer to manual for specific conditions and engine variants.
Air Filter Replacement:
Recommended every 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Varies by engine; V8 models typically at 100,000 miles (iridium plugs). Refer to manual for specifics.
Transmission Fluid Change:
ZF recommends fluid and filter change approximately every 60,000-80,000 miles for optimal performance. Refer to manual.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30 or 0W-40) meeting Jaguar's specifications (e.g., Ford WSS-M2C913-A/B or WSS-M2C913-C). Typically synthetic.
Coolant Type:
Jaguar specified long-life coolant (often a pink or orange ethylene glycol based coolant).
Brake Fluid Type:
DOT 4 or DOT 4 Plus.
Known Issues
Air Suspension Leaks:
Common issue involves air springs, compressor, or valve blocks developing leaks over time. Manual covers diagnosis and repair.
Water Pump Failure:
Water pumps can be a point of failure, especially on the V8 engines. Manual details replacement procedures.
Timing Chain Tensioners:
Some V8 engines (especially earlier variants of the AJ-V8) had issues with timing chain tensioners. While the X350 is generally improved, the manual details correct inspection and replacement.
Aluminum Corrosion:
Due to extensive aluminum use, galvanic corrosion can occur at dissimilar metal interfaces. Manual provides guidance on prevention and repair.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Jaguar has a long-standing reputation for luxury, performance, and elegant design, tracing its roots back to the 1920s.
Model Evolution
Xj Lineage:
The XJ represents Jaguar's flagship luxury sedan, with a history dating back to the Series I XJ introduced in 1968. The X350 (2003-2010) was a significant redesign featuring the aforementioned aluminum construction.
Production
Manufacturing Location:
Castle Bromwich Assembly, Birmingham, UK.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
The XJ series has historically received numerous accolades for styling, luxury, and performance from automotive publications worldwide. Specific awards for the X350 generation should be researched from period reviews.
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